Part 3

Transaxle


















Disassembled Views

































81. Simultaneously install the drive/driven sprocket and chain assembly. Lightly tap on the driven sprocket to be sure it is fully seated in the case.





82. Install the No. 11 thrust bearing.





83. Install the No. 13 thrust washer.





84. Install the final drive sun gear.





85. Install the differential assembly.





86. Install the No. 15 thrust bearing.





87. Install the Turbine Shaft Seal Protector 307-635 on the input shaft.





88. Clean the torque converter housing sealing surface.





Front Wheel Drive (FWD) vehicles

89. Assemble the Handle 205-153 and Differential Seal Installer 307-626. Install a new RH seal on the Seal Installer 307-626.





90. Using the Handle 205-153 and Differential Seal Installer 307-626, install the new RH halfshaft seal.





All-Wheel Drive (AWD) vehicles

91. Install a new RH seal on the RH Halfshaft Fluid Seal Installer 307-428.





92. Using the RH Halfshaft Fluid Seal Installer 307-428, install the new RH halfshaft seal.





All vehicles

93. Install the differential ring gear in the torque converter housing.





94. NOTICE: Be sure the flat side of the beveled snap ring is facing down or the ring can come loose, causing damage to the transaxle.

Install the beveled differential ring gear snap ring with the flat side facing down.






95. Seat the snap ring using a suitable tool.





96. Install the pump and filter assembly in the torque converter housing and install the 8 pump bolts.
- Tighten to 35 Nm (26 lb-ft).






97. Install the transmission fluid baffle and the 2 bolts.
- Tighten to 12 Nm (106 lb-in).






98. NOTE: Be sure the sealing surfaces of the torque converter housing and the transaxle housing are free of oil before applying silicone.
Apply silicone to the sealing surface of the transaxle case.






99. NOTE: Be sure the stud bolt is in the correct location as noted during disassembly.
Install the torque converter housing on the transaxle case and install the 17 transaxle case-to-torque converter housing bolts.

1. Tighten to 24 Nm (18 lb-ft).

2. Stud bolt location.






100. Remove the Turbine Shaft Seal Protector 307-635.





101. Install the Turbine Shaft Speed (TSS) sensor and the bolt.
- Tighten to 10 Nm (89 lb-in).






102. Install the Output Shaft Speed (OSS) sensor and the bolt.
- Tighten to 10 Nm (89 lb-in).






103. Assemble the bypass valve in the sleeve and install the assembly in the case.
1. Bypass valve

2. Bypass valve sleeve






104. Install the bypass valve spring.





105. Install the new main control-to-transaxle case separator plate and align it on the stud and the guide pin.





106. NOTE: Be sure that the manual pin (part of the TR (Transmission Range) sensor) is correctly installed in the manual valve.
Position the main control assembly in place and align the manual valve on the TR (Transmission Range) sensor.






107. Install the nut hand-tight.





108. Install the short bolts hand-tight.





109. Install the long bolts hand-tight.





110. Tighten the main control bolts and the nut in a crisscross pattern.
- Tighten to 10 Nm (89 lb-in).






111. Position the TR (Transmission Range) sensor detent spring in place with the alignment tab in the alignment hole and install the bolt.
- Tighten to 13 Nm (115 lb-in).






112. NOTE: Be sure the solenoid body-to-main control cover seal is installed with the holes facing up.
Install the solenoid body-to-main control cover seal.






113. Connect the TR (Transmission Range) sensor electrical connector.





114. Connect the OSS (Output Shaft Speed) sensor electrical connector.





115. Clean the main control cover sealing surface.





116. Apply silicone to the main control sealing surface of the transaxle case.





117. Position the main control cover in place.





118. NOTE: Install the main control cover stud bolts in the correct location as noted during disassembly.
Install the main control cover bolts.

1. Bolt location

2. Stud bolt location

- Tighten to 12 Nm (106 lb-in).






119. NOTICE: The torque converter is heavy. Be careful not to drop it or damage will result.

Using the Torque Converter Handle 307-091, install the torque converter.






120. Remove the Torque Converter Handle 307-091.





121. Install the Torque Converter Retainer 307-566.





122. Remove the transaxle from the bench-mounted holding fixture.





123. Remove the Holding Fixture 307-625.