Fuel Tank: Service and Repair

WARNING: Before performing the following operation1 release the fuel pressure from the fuel system to reduce the possibility of injury or fire. When removing the fuel tank keep sparks, cigarettes and open flames away from it. Before repairing the fuel tank, clean it thoroughly with a steam cleaner to remove all explosive gas.

REMOVAL/INSTALLATION
1. Remove in the order shown in the figure.
2. Inspect all parts and repair or replace as necessary.
3. Install in the reverse order of removal.

NOTE: Drain the fuel from the fuel tank before removing the tank.




Regular Cab
1. Filler hose
2. Heat shield
3. Fuel tank strap
4. Fuel tank




Cab Plus
1. Filler hose
2. Heat shield
3. Fuel tank strap
4. Fuel tank

Fuel Tank Removal Note
1. Lower the fuel tank.




2. Disconnect the fuel return and fuel supply hoses from the fuel pump.
3. Disconnect the fuel vapor hoses from the fuel vapor valve.
4. Disconnect the fuel tank unit connector.
5. Remove the fuel tank and inspect it for cracks.