Starter Motor: Service and Repair

Starter Motor Removal / Installation - 4.0L

Starter Motor Removal / Installation - 4.0l:

Removal and Installation

Warning:
When repairing starter motor or performing any maintenance in the area of the starter motor, note the heavy gauge input lead connected to the starter solenoid is hot at all times. Make sure the protective cap is installed over the terminal and is replaced after repair. Failure to follow these instructions may result in personal injury.

1. With the vehicle in NEUTRAL, position it on a hoist.
2. Disconnect the negative battery cable. (See Battery Disconnect)
3. Remove the starter motor solenoid terminal cover.






4. Disconnect the starter wires.






5. Remove the nut and the starter ground cable.






6. Remove the bolt, the stud and the starter motor.






7. To install, reverse the removal procedure.
• Install the starter bolts finger tight.
• Tighten the upper bolt.
• Tighten the lower bolt.