Step 3

DISASSEMBLY-STEP 3
Disassemble in the numbered order shown in the image.




Shift Fork Assembly
Disassemble the 1st - 2nd shift fork, interlock sleeve and 3rd - 4th shift fork after setting them as shown in the image. Slide the 3rd - 4th shift fork and interlock sleeve off the shaft.




Bearing Inner Race (1st gear end of primary shaft gear)
Press the bearing inner race from the shaft with the plate (49 F401 366A) from the bearing remover set (49 B01 7 1A0) and attachment (49 B092 368) and a press.

CAUTION: Hold the shaft with one hand so that it does not fall.




Bearing Inner Race (4th gear end of primary shaft gear)
Press the bearing inner race from the shaft with the plate (49 F401 366A) from the bearing remover set (49 B017 1AO) and attachment (49 B092 367) and a press.

CAUTION: Hold the shaft with one hand so that it does not fall.




Bearing Inner Race and 4th Gear (secondary shaft gear assembly)
Remove the bearing inner race and the 4th gear with the rear axle shaft bearing puller (49 0187 520). Position the puller between the two sets of gear teeth on the 4th gear.

CAUTION: Hold the shaft with one hand so that it does not fall.




Clutch Hub Assembly (3rd - 4th gear)
Set the pulley boss puller (49 0636 145) onto the 3rd gear, between the two sets of teeth, and then, by using a press, remove the clutch hub assembly together with the gear.

CAUTION: Hold the shaft with one hand so that it does not fall.




Clutch Hub Assembly (1st - 2nd gear)
Support the 1st gear and press it and the clutch hub assembly off the secondary shaft.

CAUTION: Hold the shaft with one hand so that it does not fall.







Bearing Inner Race (drive pinion end of secondary shaft gear)
Remove the bearing inner race from the shaft with the plate (49 F401 366A) from the bearing remover set (49 B0171A0) and attachment (49 B092 369) and press against the shaft with a proper rod.

CAUTION: Hold the shaft with one hand so that it does not fall.