Fuel Tank: Service and Repair
REMOVAL and INSTALLATION1. Remove the rear seat and the filler cap.
2. Disconnect the connector.
WARNING: Before performing the following procedures, release the fuel pressure to reduce the possibility of injury or fire.
3. Disconnect the fuel hoses.
4. Push the service hole cover out toward the fuel tank.
WARNING: Be extremely careful when working with fuel; always work away from open sparks and flames.
5. Drain the fuel.
6. Disconnect the evaporation hoses and fuel filler pipe.
7. Remove the fuel tank.
8. Install the fuel tank in the reverse order of removal.
1. Push the fuel main hose, fuel return hose and evaporation hoses into the fuel tank fittings until they are inserted at least 25 mm (1.0 in.).
2. Push the fuel filler hoses into the fuel tank pipe and filler pipe more than 35 mm (1.4 in.).
INSPECTION
1. Check the fuel tank for cracks and corrosion.
2. If any defect is present, repair or replace the tank.
WARNING: Before repairing, clean the fuel tank thoroughly with steam to sufficiently remove all explosive gas.