Fuel Tank: Service and Repair
REMOVAL1. Drain the fuel tank.
2. Remove the fuel pump.
3. Disconnect the fuel filler hose from the fuel tank.
4. Raise the rear of the vehicle and support it with stands.
5. Remove the fuel tank protectors.
6. Disconnect the evaporation hoses from the fuel tank.
7. Remove the fixing band attaching bolts.
8. Remove the fuel tank.
NOTE: When removing the fuel tank, keep sparks, cigarettes and open flames away from the fuel tank.
INSPECTION
1. Check the fuel tank for cracks and corrosion.
2. If any defect is present, repair or replace the tank.
WARNING: Before repairing, clean the fuel tank thoroughly with steam to sufficiently remove all explosive gas.
INSTALLATION
Install the fuel tank in the reverse order of removal.
1. Push the fuel main hose, fuel return hose and evaporation hoses into the fuel tank fittings until they are inserted at least 25 mm (1.0 in.).
2. Push the fuel filler hoses into the fuel tank pipe and filler pipe at least 40 mm (1.6 in.).