5TH/Reverse Gear

5TH/REVERSE GEAR

Shift Rod




1. Remove the three spring cap bolts then remove the ball and the spring.




2. Drive the spring pin from the 5th/reverse shift fork. Slide the 5th/reverse shift rod out of the transmission case.




3. Remove the blind covers and gaskets.
4. Shift the transmission into 4th gear.
This will provide adequate space to drive out the spring pin.
Drive the spring pin from 3rd/4th shift fork.
5. Slide the 3rd/4th shift rod out of the rear of the transmission case.




6. Drive the spring pin from the 1st/2nd shift fork. Slide the 1st/2nd shift rod out the rear of the transmission case.
7. Remove both inter-lock pins.




8. Remove the thrust washer, lock ball, 5th gear, needle bearing and synchronizer ring from the rear of the mainshaft.

5th/Reverse Clutch Hub Assembly




1. Uncrimp the tabs of the lock nut.
2. Shift into 1st gear and reverse gear to lock the rotation of the mainshaft.




3. Remove the lock nut using lock nut wrench (49 1243 465A).

CAUTION: Do not re-use the lock nut.




4. Remove the 5th/Reverse clutch hub assembly using bearing puller set (490839 425C) and puller (49 0187520).
5. Remove the needle bearing and the inner race.
6. Remove the reverse gear and the thrust washer.
7. Remove the thrust washer, the reverse idle gear shaft and the reverse idle gear.