Step 1

ASSEMBLY-STEP 1
Assemble in the sequence shown in the image

Front Differential




1. Install the side gears and washers, and fix them with the SST.




2. Install a pinion gear and turn it 180 °.

NOTE: Do not install the washer at this time.




3. Install the other pinion gear and washer.
4. Turn the pinion gear and washer 150 °.
5. Install the washer on opposite pinion gear.




6. Align the pinion shaft holes of the pinion gears with the differential gear case.




5. Insert the pinion shaft.

Center Differential




1. Install the differential gear case sleeve.




2. Install the gear case needle bearings and spacer.
3. Install the planetary carrier assembly, gear case needle bearing, sun gear, gear case needle bearing and the SST.

NOTE: Apply transaxle oil to the needle bearings.

Measuring plate thickness: 4.3 mm (0.169 in)




4. Measure the clearance between the SST and gear case needle bearing.

If the clearance is not within specification, select the proper washer.

Standard: 0.1-0.3 mm (0.004-0.012 in)
Available washer thickness:
3.5 mm (0.138 in) 3.7 mm (0.146 in)
3.9 mm (0.154 in) 4.1 mm (0.161 in)
4.3 mm (0.169 in)




5. Install the washer and the bearing inner race with the SST.




6. Install the gear case needle bearings and differential lock thrust washer.




7. Install the differential lock gear sleeve, differential lock hub and gear case needle bearing.
8. Measure the clearance between the differential lock hub and the gear case needle bearing.

If the clearance is not within specification, select the proper differential lock thrust washer.

Standard: 0.15-0.30 mm (0.006-0.012 in)
Available washer thickness:
1.20 mm (0.047 in) 1.35 mm (0.053 in)
1.50 mm (0.059 in) 1.65 mm (0.065 in)
1.80 mm (0.071 in)




9. Install the bearing inner race using a press and the SST.