Manual Transaxle 4WD
INSTALLATIONInstall in the reverse order of removal and be careful of the following.
Transaxle and Transfer
Tighten the bolts.
Tightening torque: 89-117 N.m (9.1-11.9 m-kg, 66-86 ft-lb)
Crossmember
Install the crossmember.
Tightening torque: 64-89 N.m (6.5-9.1 m-kg, 47-66 ft-lb)
Clip
Replace the clip at the end of the driveshaft with a new one. Insert the clip with gap to the top of the groove.
Driveshaft
1. Install driveshaft to transaxle.
2. Install joint shaft.
Tightening torque: 42-62 N.m (4.3-6.3 m-kg, 31-46 ft-lb)
Lower Arm
Install the lower arm ball-joint to the knuckle and the tighten the bolt.
Tightening torque: 43-54 N.m (4.4-5.5 m-kg, 32-40 ft-lb)
Tie-rod End
Install tie-rod end to knuckle.
Tightening torque: 29-44 N.m (3.0-4.5 m-kg, 22-33 ft-lb)
Stabilizer
Install and adjust the front stabilizer.
Tightening torque:
(A) : 31-44 N.m (3.2-4.5 m-kg, 23-33 ft-lb)
(B) : 12-18 N.m (1.2-1.8 m-kg, 9-13 ft-lb)
Dimension (C) : 8.8 mm (0.35 in)
Starter and Center Differential Lock Assembly.
1. Install the starter.
2. Install the center differential lock assembly.
Propeller Shaft
1. Install the propeller shaft.
2. Install the side cover and undercover (right side).
Wheel
1. Install the wheels.
Tightening torque: 88-118 N.m (9-12 m-kg, 65-87 ft-lb)
2. Install mount bracket No.4.
Tightening torque:
(A) : 50-61 N.m (5.1-6.2 m-kg, 37-45 ft-lb)
(B) : 19-26 N.m (1.9-2.6 m-kg, 14-19 ft-lb)
Mounting Block
Remove the engine support, and tighten the mounting block installation nuts to the specified torque.
Tightening torque: 23-29 N.m (2.3-3.0 m-kg, 17-22 ft-lb)
Clutch Release Cylinder
1. Set the hose in the bracket and install clip.
2. Install the clutch release cylinder.
Speedometer Cable
1. Connect the speedometer cable.
2. Install the air cleaner.
Transaxle Oil
1. Add the specified amount of the specified transaxle oil through the speedometer driven gear installation hole.
2. Road test the vehicle and check the transaxle and transfer carrier for proper operation and check for oil leaks.