Housing Parts

Torque Specifications




Assembly Note
Center housing
1. Coat the contact surfaces of the transmission case and center housing with sealant.
2. Install the center housing.
Align the reverse idle gear shaft boss with the hold bolt hole, then install the hold bolt with gasket.

Tightening torque: 19 - 26 N.m (1.9 - 2.6 m-kg, 14 - 19 ft-lb)




3. Install the spacer and counter 5th gear.




Rear bearing
1. Drive on the countershaft rear bearing with the SST.




2. Connect the SST to the mainshaft, and mount securely in a vise.
3. Shift into 1st gear and reverse gear to lock the rotation of the countershaft.
4. Install the countershaft locknut.

Tightening torque: 128 - 196 N.m (13 - 20 m-kg, 94 - 145 ft-lb)

5. Stake the lock nut into the countershaft keyway.




6. Drive on the mainshaft rear bearing with a suitable pipe.




7. Install the C washers and hold them in place with the retaining ring.
8. Measure the clearance between the C washers and the groove.
If the clearance is not as specified, select the proper C washers.

Standard: 0 - 0.1 mm (0 - 0.0039 in)

Available C washer thickness: 2.9 mm (0.1142 in), 3.0 mm (0.1181 in), 3.1 mm (0.1220 in), 3.2 mm (0.1260 in)




Bearing housing
1. Coat the contacting surfaces of the center housing and bearing housing with sealant.
2. Install the bearing housing on the center housing.




Shift rod end
Install the shift rod ends onto the proper shift rods, and secure them with spring pins.