Clutch Housing and Extention Housing
Torque Specifications
Assembly Note
Clutch housing
1. Measure the depth of the main drive gear bearing bore in the clutch housing with vernier calipers.
2. Measure the main drive gear bearing height.
The difference between the two measurements indicates the required thickness of the adjust shim.
Standard thrust play: 0 - 0.1 mm (0 - 0.004 in)
Adjusting shim thickness:
0.3 mm (0.012 in), 0.4 mm (0.014 in)
0.5 mm (0.016 in), 0.6 mm (0.018 in)
0.7 mm (0.020 in)
3. Apply oil to the oil seal lip, and install it to the clutch housing with the SST.
4. Coat the contacting surfaces of the clutch housing and transmission case with sealant.
5. Install the correct adjusting shim on the main drive gear bearing.
6. Install the clutch housing.
Tightening torque: 41 - 55 N.m (4.2 - 5.6 m-kg, 30 - 41 ft-lb)
7. Install the front cover on the clutch housing.
Tightening torque: 19 - 25 N.m (1.9 - 2.6 m-kg, 14 - 19 ft-lb)
Extension housing
1. Coat the contacting surfaces of the extension housing and bearing housing with sealant.
2. Turn the control rod in the direction of the arrow and install the extension housing.
3. Tighten the bolts.
Tightening torque: 31 - 46 N.m (3.2 - 4.7 m-kg, 23 - 34 ft-lb)
Select lock spindle
1. Install the select lock spindle, spring, and spring cap.
Tightening torque: 7.8 - 11 N.m (80 - 110 cm-kg, 69 - 95 in-lb)
2. Push the select lock spindle down by pushing on the control rod.
Insert the ball and spring, and install the spring cap.
Tightening torque: 3.9 - 5.9 N.m (40 - 60 cm-kg, 35 - 52 in-lb)
NOTE: If the select lock spindle is not pushed down, the ball will not correctly engage it.
3. Install the blind cover assembly.
If the blind cover assembly has been disassembled, install the blind cover on the transmission, then install the spring pin, spring, and the plug and gasket.
Tightening torque:
Bolts 7.8 - 11 N.m (80 - 110 cm-kg, 69 - 95 in-lb)
Plug 3.1 - 4.7 N.m (32 - 48 cm-kg, 28 - 42 in-lb)
Under cover
Install the gasket and under cover.
Tightening torque: 7.8 - 12 N.m (80 - 120 cm-kg, 69 - 104 in-lb)
Release fork
1. Apply a coat of molybdenum disulphide grease to the parts of the release bearing and release fork indicated by shading in the image.
2. Install the release bearing and release fork.