Step 1

STEP 1 (DIFFERENTIAL)

NOTE:
a. Wash all parts.
b. Apply oil to all friction surfaces.
c. Use new roll pins.

Assembly




1. Install the speedometer drive gear.
2. Install the side bearing inner race with the SST.




3. Install the bearing inner race with the SST.




4. Install the pinion gears and washers.
5. Install the pinion shaft.
6. After installing the knock pin, make a crimp so that the pin cannot come out of the gear case.




7. Install the side gears and washers.

Backlash of Side Gear and Pinion Gear




Check and adjust by the following procedure.
1. Install the left and right driveshafts in the differential assembly.
2. Support the driveshafts on V-blocks as shown in the image.
3. Measure the backlash of both pinion gears.
4. If not, replace the differential assembly.

Backlash: 0-0.1 mm (0-0.004 in)