Operation CHARM: Car repair manuals for everyone.

Fuel Pump: Service and Repair

WARNING: Explosion and fire hazard. Observe the following precautions when working on the fuel tank.

^ Be sure area is well ventilated.
^ Always relieve fuel system pressure before disconnecting fuel lines.
^ Do not smoke or light any cigarettes where odor of fuel vapor is present.
^ Disconnect battery and do not create any sparks or flames where odor of fuel vapor is present.

1. Relieve fuel system pressure by starting engine with fuel pump relay (circuit open relay) disconnected and let run until engine dies, then slowly and carefully remove hose on outlet side of fuel filter. Cover with a clean rag while removing hose, to avoid spraying fuel in your face.

2. Remove the rear seat cushion.

3. Disconnect fuel tank gauge unit electrical connector and remove access cover.

4. Disconnect fuel hoses.

5. Remove fuel pump/gauge unit from tank.

Install in reverse order.