Clutch: Service and Repair

Fig. 5 Clutch Replacement.:

Fig. 6 Flywheel Bolt Repacement Sequence.:

Remove clutch in numbered sequence, Fig. 5, noting the following:
1. To remove clutch cover, proceed as follows:
a. Install flywheel holding fixture No. 49E301060 and centering tool No. 49SE01310 or equivalents.
b. Loosen each bolt one turn at a time in a crisscross pattern until spring tension is released.
c. Remove clutch cover and disc.
2. Remove pilot bearing with puller No. 491285071 and bearing removal tool No. 491285073 or equivalents.
3. Replace flywheel mounting bolts in numbered sequence, Fig. 6.
4. Install pilot bearing flush with flywheel.
5. Turn bearing while applying outward force. If bearing stick or has excessive resistance, replace bearing.
6. Measure thickness of lining on clutch disc. Thickness should be .012 inch minimum.
7. Using dial indicator, measure clutch disc runout. Runout should be .027 inch maximum.
8. Using dial indicator, measure flywheel runout. Runout should be .008 inch maximum.
9. Reverse procedure to install.