Throttle Cable Bracket - Modification, Adjust Procedure

90mazda06 Category K*
Applicable Model/s 1990 323/Protege'

Subject THROTTLE CABLE BRACKET ADJUSTMENT
Bulletin No. 007/90
Issued 12/19/90
Revised



DESCRIPTION

The throttle cable and bracket have been modified to improve accuracy and simplify adjustment on the production line. As a result, the adjustment method has changed also. When removing the throttle cable or any parts that the throttle cable is attached to, adjust the line pressure according to the procedure in this bulletin.


VIN OF PRODUCTION CHANGE

JMIBG***L0185254 June 1, 1990


PARTS INFORMATION


PART NUMBER
DESCRIPTION MODEL
NEW OLD

FU63 21 600H FU63 21 600D Throttle Cable Assembly Protege' (1.8 SOHC)

FU64 21 600L FU64 21 600D Throttle Cable Assembly Protege' (1.8 DOHC)

FU67 21 600H FU67 21 600D Throttle Cable Assembly 323 (1.6 SOHC)

BP02 13 665A B6S8 13 665B Acceleration Wire Bracket
* This bulletin has been revised from Category B, no. 005/90.



ADJUSTMENT PROCEDURE

When adjusting only the line pressure, loosen bolt "B" and follow steps 5 thru 8.

1. When reassembling components, assemble all parts except the throttle cable.

2. Install the inner cable end to the throttle cable.

3. Leave the throttle fully closed (cam touching the stopper), and install pressure gauge to the plug for line pressure.



4. Tighten Bolt "A" to 7-10 nm (70-100 cmkg, 81-87 in. lb).

5. Adjust line pressure to 402-422 kPa (4.1-4.3 kg/sq. cm(2), 58-61 psi) by sliding the outer throttle cable.

6. After starting the engine, check the throttle cable to make sure it does not stick by opening and closing the throttle cam several times.

7. With the cam in the fully closed position (at P or N range), confirm that the line pressure is within the specification 402-422 kPa (4.1-4.3 kg/sq. cm(2), 58-61 psi). If the line pressure is incorrect, return to step 3.

8. If the line pressure is correct, tighten bolt "B" to 7-10 nm (70-100 cm-kg, 81-87 in. lb.).