Installation

INSTALLATION
1. Raise the vehicle and support it with safety stands.
2. Install in the order shown in the image, referring to Installation Note.
3. Add the specified amount of the specified transaxle oil.
4. Warm-up the engine and transaxle, and inspect for oil leakage and transaxle operation.




1. Transaxle and transfer unit
2. Clutch release cylinder and clutch pipe
3. Engine mount No.2
4. Engine mounting member
5. Starter
6. Center differential lock motor
7. Driveshaft
8. Joint shaft
9. Stabilizer
10. Tie-rod end
11. Exhaust pipe
12. Crossmember
13. Integrated stiffener
14. Propeller shaft
15. Undercover
16. Control cable
17. Bolt
18. Differential lock motor connector
19. Back-up light switch connector
20. Neutral switch connector
21. Shift cable
22. Speedometer cable
23. Battery carrier
24. Battery
25. Air hose and air cleaner assembly
26. Splash shield
27. Wheel and tire




Installation Note
Transaxle and transfer unit
1. Mount the transaxle to the engine.

Tightening torque: 55 - 80 N-m (5.6 - 8.2 m-kg, 41 - 59 ft-lb)




Engine mounting member
1. Tighten the bolts as shown.

Tightening torque
(A): 37 - 52 N-m (3.8 - 5.3 m-kg, 27 - 38 ft-lb)
(B): 64 - 89 N-m (6.5 - 9.1 m-kg, 47 - 66 ft-lb)




2. Tighten engine mount No.4 nuts.

Tightening torque: 66 - 93 N-m (6.8 - 9.5 m-kg, 49 - 68 ft-lb)




Driveshaft

CAUTION:
- Do not damage the oil seal.
- After installation, pull the front hub outward to verify that the driveshaft Is secured.

1. Replace the clips at the ends of the driveshafts and joint shaft with new ones.
2. Push the driveshafts into the differential with the groove of the clips upward.

NOTE: Apply ATF to the oil seal lip.




3. Install the driveshaft.




4. Tighten the joint shaft mounting bolts in the order shown.

Tightening torque: 42 - 62 N-m (4.3 - 6.3 m-kg, 31 - 46 ft-lb)




5. Install the lower arm ball joint to the knuckle and tighten the bolt.

Tightening torque: 43 - 54 N-m (4.4 - 6.0 m-kg, 32 - 40 ft-lb)




Stabilizer
1. Tighten the stabilizer nut so that 17 mm (0.67 in.) to 11 mm (0.75 in.) of thread is exposed at the end of the bolt.




Tie-rod end
1. Install the locknut.

Tightening torque: 42 - 57 N-m (4.3 - 5.8 m-kg, 31 - 42 ft-lb)

2. Secure the locknut with a new cotter pin.




Propeller shaft
1. Align the marks and install the propeller shaft.




Control cable
1. Install the bracket.

Tightening torque: 18 - 25 N-m (1.9 - 2.6 m-kg, 13 - 18 ft-lb)

2. Attach the control cable to the bracket with the clip.
3. Connect the control cable to the transaxle and transfer unit and install the washers and the pins.




4. Connect the ground to the clutch pipe bracket.

Tightening torque: 15 - 22 N-m (1.6 - 2.3 m-kg, 11 - 16 ft-lb)




Neutral switch connector
1. Install the bracket.
2. Connect the neutral switch connector.




Speedometer cable
1. Connect the speedometer cable.