Operation CHARM: Car repair manuals for everyone.

Clutch Hub

1. All O-rings and gasket must be replaced with the new ones included in the overhaul kit.
2. Assemble the parts within 10 minutes after applying sealant. Allow all sealant to cure at least 30 minutes after assembly before filling the transmission with transmission oil.




Clutch hub

CAUTION: Align the synchronizer ring grooves with the clutch hub keys during installation.

NOTE:




a. The synchronizer rings all have the same basic shape. Carefully note these distinguishing features.
- 5th and Reverse synchronizer rings are the smallest.
- Reverse has 2 notches in the teeth.
- 4th and 3rd are the next larger and are exactly the same.
- 2nd and 1st are the biggest and are exactly the same.




b. Press each clutch hub assembly onto the mainshaft in the proper direction.
c. Install the clutch hubs with the chamfers of the inner gear teeth as shown.