Installation

1. Install in the reverse order of removal, referring to Installation Note.
2. After installation, fill the transmission with the specified oil.




Installation Note
1. Install the transmission mount rubber on the transmission.

Tightening torque
(B): 16 - 23 N-m (1.6 - 2.3 m-kg, 12 - 17 ft-lb)

2. Loosely tighten nut (A).




3. Set the transmission on a transmission jack.




4. Raise the transmission into place and install and tighten the installation bolts.

Tightening torque: 37 - 52 N-m (3.8 - 5.3 m-kg, 27 - 38 ft-lb)





5. Tighten bolts (B).

Tightening torque
(B): 31 - 46 N-m (3.2 - 4.7 m-kg, 23 - 34 ft-lb)

6. Remove the transmission jack, and tighten nut (A).

Tightening torque
(A): 55 - 80 N-m (5.6 - 8.2 m-kg, 41 - 59 ft-lb)




7. Install and tighten the starter to the specified torque.

Tightening torque
(A): 31 - 46 N-m (3.2 - 4.7 m-kg, 23 - 34 ft-lb)
(B): 9.8 - 12 N-m (100 - 120 cm-kg, 87 - 104 in-lb)




8. Connect the neutral switch, and back-up light and 5th switch connectors.
9. Install the speedometer cable.

NOTE: Align the matching marks and install the propeller shaft.




10. Install the propeller shaft. Service and Repair

Tightening torque: 49 - 59 N-m (5.0 - 6.0 m-kg, 36 - 43 ft-lb)








11. Install the heat insulator and exhaust pipes.

Tightening torque
Heat insulator: 7.8 - 11 N-m (80 - 110 cm-kg, 69 - 95 in-lb)
Exhaust pipes
(A): 59 - 80 N-m (6.0 - 8.2 m-kg, 43 - 59 ft-lb)
(B): 19 - 25 N-m (1.9 - 2.6 m-kg, 14 - 19 ft-lb)
(C): 31 - 46 N-m (3.2 - 4.7 m-kg, 23 - 34 ft-lb)




12. Install the clutch release cylinder.

Tightening torque: 16 - 23 N-m (1.6 - 2.3 m-kg, 12 - 17 ft-lb)




13. Pour the specified amount of oil into the change control case.

NOTE: Add the specified oil whenever the extension housing has been removed.

Specified oil
Grade: API service GL-4 or GL-5
All season: SAE 75W - 90
Above 10 °C (50 °F): SAE 80W - 90
Specified amount: 80-95 cc (4.9-5.8 cu-in)




14. Apply oil to the shift lever as shown.
15. Apply sealant to the contact surfaces of the boot panel and change control case.




16. Install the shift lever.

Tightening torque: 7.8 - 11 N-m (80 - 110 cm-kg, 69 - 95 in-lb)

17. Install the boot panel assembly, boot sheet, and change lever knob.




18. Add the specified amount of specified transmission oil. Service and Repair

Specified oil
Grade: API service GL-4 or GL-5
All season: SAE 75W - 90
Above 10 °C (50 °F): SAE 80W - 90

19. Warm up the engine and transmission oil to normal operating temperature. Check the following:
1. Oil leakage
2. Transmission operation