Cylinder Block (External Parts)
CYLINDER BLOCK (EXTERNAL PARTS)1. Disassemble in the order shown in the figure, referring to Disassembly Note.
2. Assemble in the reverse order of disassembly, referring to Assembly Note.
Cylinder Block (External Parts):
Disassembly Note
Backing plate, drive plate, adapter (ATX), flywheel (MTX)
1. Hold the drive plate (ATX) or flywheel (MTX) by using the SST.
2. Remove the drive plate lock bolts and remove the backing plate and adapter. (ATX)
3. Remove the flywheel lock bolts and remove the flywheel. (MTX)
Oil pan
Caution
^ Do not insert the prying tool between the MBSP and cylinder block (BP).
Remove the oil pan by using a scraper or a separator tool.
VRAS (B6), MBSP (BP)
Separate the VRAS or MBSP from the cylinder block by using a scraper or a separator tool.
Oil pump
Remove the oil seal by using a screwdriver protected with a rag.
Rear cover
Remove the oil seal by using a screwdriver protected with a rag.
Assembly Note
Rear cover
1. Apply clean engine oil to the new oil seal.
2. Push the oil seal slightly in by hand.
3. Press the oil seal in evenly by using the SST.
Protrusion: 0-0.5 mm (0-0.019 in)
4. Apply silicone sealant to the rear cover as shown.
Thickness: [diameter] 2 mm (0.079 in)
5. Install the rear cover.
Tightening torque:
7.9-10.7 N-m (80-110 kgf-cm, 70-95.4 in-lbf)
Oil pump
1. Apply clean engine oil to the new oil seal.
2. Push the oil seal slightly in by hand.
3. Press the oil seal in evenly by using the SST.
Protrusion: 0.5-1.0 mm (0.020-0.039 in)
4. Install the new 0-ring.
5. Apply silicone sealant to the oil pump body as shown.
Thickness: [diameter] 1-2 mm (0.040-0.078 in)
6. Install the oil pump.
Tightening torque:
19-25 N-m (1.9-2.6 kgf-m, 14-18 ft-lbf)
VRAS (B6)
1. Apply silicone sealant to the oil pump and rear cover mounting surfaces of the new oil pan gaskets, and install them.
2. Apply silicone sealant to the VRAS as shown.
Thickness: [diameter] 2-3 mm (0.079-0.118 in)
3. Install the VRAS.
4. Tighten the bolts in the order shown.
Tightening torque
(1)-(8): 16-20 N-m (1.6-2.1 kgf-m, 12-15 ft-lbf)
(9)-(14): 7.9-10.7 N-m (80-110 kgf-cm, 70-95.4 in-lbf)
MBSP (BP)
1. Apply silicone sealant to the oil pump and rear cover mounting surfaces of the new oil pan gaskets, and install them.
2. Apply silicone sealant to the MBSP as shown.
Thickness: (diameter) 2.5-3.5 mm (0.099-0.137 in)
3. Install the MBSP.
4. Tighten the bolts in the order shown in the figure.
Tightening torque:
16-20 N-m (1.6-2.1 kgf-m, 12-15 ft-lbf)
Oil pan
1. Apply silicone sealant to the oil pan as shown.
Thickness:
[diameter] 2-3 mm (0.079-0.118 in) (B6)
(diameter) 2.5-3.5 mm (0.099-0.137 in) (BP)
2. Install the oil pan.
Tightening torque:
7.9-10.7 N-m (80-110 kgf-cm, 70-95.4 in-lbf)
Backing plate, drive plate, adapter (ATX), flywheel (MTX)
1. Hold the drive plate (ATX) or flywheel (MTX) by using the SST.
2. Install the drive plate. (ATX)
3. Install the flywheel. (MTX)
Tightening torque:
97-102 N-m (9.8-10.5 kgf-m, 71-75.9 ft-lbf)
Water pump
1. Verify that the rubber seal is securely fixed onto the water pump.
2. If not, remove the rubber seal and reinstall it with the bonding agent.
3. Install the water pump.
Tightening torque:
19-25 N-m (1.9-2.6 kgf-m, 14-18 ft-lbf)