Fuel Tank: Service and Repair

WARNING: Explosion and fire hazard. Observe the following precautions when working on the fuel tank.

^ Be sure area is well ventilated.
^ Relieve system pressure before disconnecting fuel lines.
^ Do not smoke or light cigarettes where fuel vapor odor is present.
^ Disconnect battery. Do not create sparks or flames where fuel vapor odor is present.
^ Empty fuel tanks contain an explosive mix of fuel vapors and air. If tank repair is necessary involving welding or soldering, clean inside of tank with solution of detergent and water. Use steam to displace residual vapors.


1. Relieve fuel system pressure.
2. Remove rear seat cushion.
3. Disconnect fuel tank gauge unit electrical connector and remove access cover.
4. Disconnect fuel hoses.
5. Lift vehicle and support with jackstands.
6. Remove drain plug and drain fuel into suitable container.
7. Remove insulator cover from front of tank.
8. Disconnect remaining hoses and remove tank.
9. Install in reverse order.