Installation
1. Raise the vehicle and support it with safety stands.2. Install in the order shown in the image, referring to Installation Note.
3. Add the specified amount of the specified transaxle oil.
4. Warm up the engine and transaxle, and inspect for oil leakage and transaxle operation.
1. Transaxle
2. Engine mount No.4
3. Driveshaft
4. Stabilizer (BP SOHC)
5. Tie-rod end
6. Clutch release cylinder
7. Engine mount No.2
8. Exhaust pipe
9. Engine mounting member
10. Control rod
11. Extension bar
12. Starter
13. Ground
14. Neutral switch connector
15. Back-up light switch connector
16. Speedometer cable
17. Battery carrier
18. Battery
19. Air hose and resonance chamber
20. Splash shield
21. Wheel and tire
Installation Note
Transaxle
1. Set the transaxle on a jack and lift it into place.
2. Install the transaxle bolts.
Tightening torque: 64 - 89 N-m (6.5 - 9.1 m-kg, 47 - 66 ft-lb)
3. Loosely tighten engine mount No.4 bolts.
Driveshaft
CAUTION:
- Verify that the oil seal is not damaged.
- Do not damage the oil seal
1. Insert the clip with the end-gap at the top of the groove.
2. Apply transaxle oil around the oil seal lip, install the driveshaft.
3. Verify that the driveshaft is correctly seated by pulling on the shaft.
4. Connect the lower arm to the knuckle and tighten the clinch bolt.
Tightening torque: 43 - 59 N-m (4.4 - 6.0 m-kg, 32 - 43 ft-lb)
Stabilizer (BP SOHC)
1. Tighten the nut until the specified amount of thread is exposed at the end of the bolt.
Dimension A: 17 - 19 mm (0.67 - 0.75 in.)
Tie-rod end
1. Install the locknut.
Tightening torque: 42 - 57 N-m (4.3 - 5.8 m-kg, 31 - 42 ft-lb)
2. Secure the locknut with a new cotter pin.
Engine mounting member
1. Install the bolts and nuts as shown.
Tightening torque
(A): 37 - 52 N-m (3.8 - 5.3 m-kg, 27 - 38 ft-lb)
(B): 64 - 89 N-m (6.5 - 9.1 m-kg, 47 - 66 ft-lb)
2. Tighten engine mount No.4 nuts.
Tightening torque: 67 - 93 N-m (6.8 - 9.5 m-kg, 49 - 69 ft-lb)
3. Remove the SST (Engine support).
Control rod and extension bar
1. Install the extension bar to the transaxle.
Tightening torque: 31 - 46 N-m (3.2 - 4.7 m-kg, 23 - 34 ft-lb)
2. Install the change control rod to the transaxle.
Tightening torque: 16 - 23 N-m (1.6 - 2.3 m-kg, 12 - 17 ft-lb)
Ground
1. Connect the ground to the clutch pipe bracket.
Tightening torque: 16 - 23 N-m (1.6 - 2.3 m-kg, 12 - 17 ft-lb)
Speedometer cable
1. Add the specified oil through the speedometer gear case mounting.
2. Install the speedometer driven gear.
Tightening torque: 7.8 - 12 N-m (80 - 120 cm-kg, 69 - 104 in-lb)
3. Connect the speedometer cable to the speedometer driven gear.