Inspection

Clutch Housing and Transaxle Case Components
1. Select the adjustment shim(s), referring to Bearing Preload Adjustment.
2. Assemble in the order shown in the image, referring to Assembly Note.
3. Verify that the bearing preload is satisfied after assembly, referring to Bearing Preload.




4. Measure the clearance between the hub sleeve and shift fork.

Clearance:

Clearance




Reverse Idler Gear and Reverse Lever
1. Inspect the gear teeth for damage, wear, and cracks.
2. Measure the clearance between the reverse idler gear bushing and the reverse lever.

Standard clearance: 0.10-0.32mm (0.004-0.013 in)
Maximum: 0.5mm (0.020 in)




Bearing

NOTE: When replacing the bearing, replace the bearing and race as a set.

Inspect for damage and rough rotation.




Primary Shaft Gear and Secondary Shaft Gear
1. Inspect the gear contact surface for damage and wear.
2. Inspect the splines for damage and wear.
3. Inspect the gear teeth for damage, wear, and cracks.
4. Inspect the oil passage for clogging.
5. Measure the shaft gear runout.

Primary shaft gear runout: 0.05mm (0.002 in) max.




Secondary shaft gear runout: 0.015mm (0.0006 in) max.

NOTE: If the shaft gear is replaced, adjust the bearing preload.







6. Determine the clearance between the shaft gears and the gears.




Clearance




Speedometer Sensor (Speedometer Driven Gear)
1. Inspect the teeth for damage and wear.
2. Inspect the O-ring for damage and wear.