Fuel Tank: Service and Repair

WARNING: Explosion and fire hazard. Observe the following precautions when working on the fuel tank.

a. Be sure area is well ventilated.
b. Always relieve fuel system pressure before disconnecting fuel lines.
c. Do not smoke or light any cigarettes where odor of fuel vapor is present.
d. Disconnect battery and do not create any sparks or flames where odor of fuel vapor is present.
e. An empty fuel tank contains an explosive mix of fuel vapors and air. If tank repair is necessary that involves any welding or soldering, clean inside of tank with solution of detergent and water and then use steam to displace any residual vapors that may remain.


1. Relieve fuel system pressure by starting engine with fuel pump relay (circuit open relay) disconnected and let run until engine dies, then slowly and carefully remove hose on outlet side of fuel filter. Cover with a clean rag while removing hose, to avoid spraying fuel in your face.

2. Remove the rear seat cushion.

3. Disconnect fuel tank gauge unit electrical connector and remove access cover.

4. Disconnect fuel hoses.

5. Lift vehicle and support with jackstands.

6. Remove drain plug and drain fuel into suitable container.

7. Remove insulator cover from front of tank.


8. Disconnect remaining hoses and remove tank.

Install in reverse order.