Installation
1. Raise the vehicle and support it with safety stands.2. Install in the order shown in the image, referring to Installation Note.
3. Add the specified amount and type of transaxle oil. Testing and Inspection
4. Warm Up the engine and transaxle and inspect for oil leakage and transaxle operation.
1. Engine mount No.2
2. Transaxle
3. Under cover
4. Engine mount No.4
5. Engine mount No.1
6. Engine mount member
7. Engine mount rubber No.5
8. Joint shaft
9. Drive shafts
10. Stabilizer control link
11. Tire rod end
12. Change control rod
13. Extension bar
14. Exhaust pipe
15. Transverse member
16. Splash shields
17. Wheels and tires
18. Clutch release cylinder
19. Oxygen sensor connector
20. Harness bracket
21. Fuel filter mount nuts
22. Ground
23. Vehicle speed sensor (speedometer driven gear) connector
24. Back-up light switch connector
25. Park/neutral switch connector
26. Starter
27. Air cleaner housing assembly
28. Fresh air duct
29. Battery carrier
30. Battery
1. Engine mount No.2
2. Transaxle
3. Engine mount No.4
4. Engine mount No.1
5. Engine mount member
6. Engine mount rubber No.5
7. Starter
8. Joint shaft
9. Drive shafts
10. Stabilizer control link
11. Tire rod end
12. Change control rod
13. Extension bar
14. Transverse member
15. Splash shields
16. Wheels and tires
17. Clutch release cylinder
18. Harness bracket
19. Fuel filter mount bolts
20. Ground
21. Vehicle speed sensor (speedometer driven gear) connector
22. Back-up light switch connector
23. Park/neutral switch connector
24. Air cleaner housing assembly
25. Fresh air duct
26. Resonance chamber
27. Battery carrier
28. Battery
Installation Note
Engine mount No.2
1. Install the engine mount bracket No.2 to the transaxle.
Tightening torque: 44-60 N.m (4.4-6.2 kgf.m, 32-44 ft.lbf)
2. Loosely tighten the engine mount rubber nut.
Transaxle
WARNING: Do not allow the transaxle to fall from the jack.
1. Set the transaxle on a jack and lift into place.
2. Install the transaxle mounting bolts.
Tightening torque
KL: 68-99 N.m (6.9-10.1 kgf.m, 50-73 ft.lbf)
FS: 90-116 N.m (9.1-11.9 kgf.m, 66-86 ft.lbf)
3. Loosely tighten engine mount No.4 bolts and nuts.
Engine mount No.1
CAUTION: Misaligning the bolts will cause damage to the bolt holes.
1. Use the SST (engine support) to make sure the transaxle bolt holes and engine mount No.1 meet evenly.
2. After the 3 bolts are set in the holes, tighten the bolts to the specified torque.
Tightening torque: 67-93 N.m (6.8-9.5 kgf.m, 50-68 ft.lbf)
Engine mounting member
NOTE:
- Verify that the engine mount rubbers are installed as shown.
- Put the engine mount No.1 stud bolts in the installing holes when installing the engine mount member
1. Install the bolts and nuts as shown.
Tightening torque
A: 67-93 N.m (6.8-9.5 kgf.m, 50-68 ft.lbf)
B: 75-104 N.m (7.6-10.7 kgf.m, 55-77 ft.lbf)
2. Tighten the engine mount rubber No.2 nut.
Tightening torque: 86-116 N.m (8.7-11.9 kgf.m, 63-86 ft.lbf)
3. Tighten the engine mount No.4 bolts and nut.
Tightening torque: 67-93 N.m (6.8-9.5 kgf.m, 50-68 ft.lbf)
4. Remove the SST (engine support).
Joint shaft
CAUTION:
- Inspect the oil seal for damage.
- Do not let the shaft spline contact the oil seal.
- Do not damage the oil seal.
1. Remove the SST from the transaxle case.
2. Insert the joint shaft to the transaxle.
3. Install the joint shaft to the cylinder block In the order shown.
Tightening torque: 43-61 N.m (4.3-6.3 kgf.m, 32-45 ft.lbf)
Drive shafts
CAUTION:
- Inspect the oil seal for damage.
- Do not let the shaft spline contact the oil seal.
- Do not damage the oil seal.
1. Remove the SST tram the transaxle case.
2. Install the clip with the gap at the top of the grooves.
3. Apply transaxle oil to the oil seal lip. Install the drive shaft.
4. Verify that the drive shaft is correctly seated by pulling on the shaft. It must not slide out.
5. Connect the lower arm to the knuckle and tighten the clinch bolt.
Tightening torque: 35-56 N.m (3.5-5.8 kgf.m, 26-41 ft.lbf)
6. Install the ABS wheel speed sensor harness mounting nuts.
Tightening torque: 7.9-10.7 N.m (80-110 kgf.cm, 70-95 in.lbf)
7. Install the clips.
Tie rod end
1. Install the locknut.
Tightening torque: 32-44 N.m (3.2-4.5 kgf.m, 24-32 ft.lbf)
2. Secure the locknut by using a new cotter pin.
Harness bracket
Install the harness bracket shown in the image.
After warming up the engine, perform the following.
- Check the amount of oil.
- Conduct a road test.
1. No abnormal noise in each shift position.
2. Smooth shift change is possible.
3. Transaxle does not jump out of gear.
4. Speedometer operates correctly.
5. Back-up lights operate correctly.