Operation CHARM: Car repair manuals for everyone.

Engine - No Start After A Heat Soak

Bulletin No.: 001/93
Issued: 7/2/93
Revised

Category:
G

Applicable Model/s
1993 RX-7 A/T

Subject:
NO START AFTER HEAT SOAK

APPLICABLE MODELS/VINS
1993 RX-7

Automatic transmission vehicles with a VIN of JM1FD3***P0200001 through
JM1FD3***P0210498.

DESCRIPTION

Hard restart after running the vehicle at high speeds on hot days. Vehicle restarts easily after engine compartment cools down.

This hard start condition is caused when heat from the engine increases the electrical resistance in the starter wire. This decreases the amount current received at the "S" terminal on the starter.

To correct this problem, the starter harness length has been changed and the amount of current applied to the "S" terminal during starting increased.

REPAIR PROCEDURE

If the condition exists, install the countermeasure starter wire harness.

1. Disconnect the vehicle battery.

2. Raise the vehicle on a hoist or raise the front end with ramps.





3. Disconnect the connectors at the starter.





4. Connect countermeasure harness FDY1 67 SHO as shown.





5. Tape off OEM starter solenoid wire. Secure countermeasure harness with 4 tie-wraps E018 67C92. Confirm there is no interference between the brake and fuel lines.

PARTS INFORMATION

PART NUMBER DESCRIPTION Qty.

FDY1 67 SHO Starter Wire Harness 1

E018 67 C92 Tie-Wrap 4

WARRANTY INFORMATION

(Applies to vehicles covered under warranty.)

Warranty Type Code: A

Customer Comment Code: 02

Damage Code: 99

Part No. of Main Cause: FDY1 67 SHO

Operation No.: XX0568RX

Labor Hours: 0.4 Hrs.