Clutch Housing and Extension Housing
Assemble in the order shown, referring to Assembly Note.
Assembly note
Undercover
1. Install the magnet to the undercover.
Tightening torque: 7.9 - 10.7 N-m (80 - 110 kgf-cm, 70 - 95.4 in-lbf)
2. Install the oil baffle to the undercover.
Tightening torque: 7.9 - 10.7 N-m (80 - 110 kgf-cm, 70 - 95.4 in-lbf)
3. Apply sealant to the contact surfaces of the undercover and the transmission case.
4. Install the undercover.
Tightening torque: 19 - 25 N-m (1.9 - 2.6 kgf-m, 14 - 18 ft-lbf)
Extension housing
1. Apply sealant to the contact surfaces of the extension housing and bearing housing.
2. Install the extension housing.
Bolt length (measured from below the head):
A: 135 mm (5.31 in)
B: 48 mm (1.89 in)
C: 165 mm (6.50 in)
Tightening torque: 42 - 54 N-m (4.2 - 5.6 kgf-m, 31 - 40 ft-lbf)
Oil seal (clutch housing)
1. Apply the specified oil to the lip of a new oil seal.
2. Install the oil seal evenly by using the SST.
Clutch housing
1. Measure the depth of the main drive gear bearing bore in the clutch housing by using vernier calipers.
CAUTION: Make the following measurement after assembling the transmission case.
2. Measure the main drive gear bearing height.
3. The difference between the measurements in steps 1 and 2 indicates the required thickness of the adjustment shim.
Standard thrust play: 0 - 0.1 mm (0 - 0.004 in)
Adjustment shim thicknesses:
0.3 mm (0.012 in), 0.4 mm (0.016 in)
0.5 mm (0.020 in), 0.6 mm (0.024 in)
0.1 mm (0.028 in)
4. Apply sealant to the contact surfaces of the clutch housing and transmission case.
5. Install the correct adjustment shim on the main drive gear bearing as determined in steps 1 and 2.
6. Install the clutch housing.
Tightening torque: 42 - 54 N-m (4.2 - 5.6 kgf-m, 31 - 40 ft-lbf)
7. Install the front cover to the clutch housing.
Tightening torque: 19 - 25 N-m (1.9 - 2.6 kgf-m, 14 - 18 ft-lbf)
Release collar and release fork assembly
1. Apply molybdenum grease to the shaded areas of the release bearing and release fork.
2. Install the release bearing and release fork assembly.
Tightening torque: 32 - 46 N-m (3.2 - 4.7 kgf-m, 24 - 33 ft-lbf)