Installation

1. Install in the order shown, referring to Installation Note.
2. After installation, fill the transmission with the specified oil and do a road test.

Installation Note
Transmission






CAUTION: Do not install the back-up light switch until after the transmission is installed.

1. Coat the main drive gear splines with grease as shown in the image.

WARNING: Do not allow the transmission to fall from the lack.




2. Set the transmission on a transmission jack.

CAUTION:
- Do not damage the wedge collar when installing the transmission to the engine.
- Do not damage the harnesses, clutch pipe, or clutch release cylinder.




3. Raise the transmission into place and install ii to the engine.
4. Tighten the installation bolts.

Bolt length:
A: 55 mm (2.2 in)
B: 90 mm (3.5 in)

Tightening torque: 38 - 51 N-m (3.8 - 5.3 kgf-m, 28 - 38 ft-lbf)






CAUTION: Make sure that the clutch release collar snaps properly into the clutch cover.

5. Through service hole A, push the release-cylinder end of the clutch release fork toward the transmission, and connect the clutch release collar to the clutch cover.




6. Swing the clutch release fork back and forth to verify that the clutch release collar is connected to the clutch cover.
7. Push the release-cylinder end of the clutch release fork toward the engine, and verify that it does not move past the dotted line.

Power plant frame (PPF)

CAUTION: Do not reuse PPF installation nuts.




1. Hold the differential at a 0° angle by using the transmission jack.




2. Hold the PPF in place with a new bolt and 8 new nuts.

CAUTION: Tighten the differential-side PPF installation bolt/nuts first.




3. Tighten the differential-side PPF installation bolt and nuts in the order shown.

Tightening torque:
A, C: 148 - 176 N-m (15.0 - 18.0 kgf-m, 109 - 130 ft-lbf)
B: 75 - 93 N-m (7.6 - 9.5 kgf-m, 55 - 68 ft-lbf)




4. Tighten the transmission-side PPF installation nuts in the order shown.

Tightening torque: 148 - 176 N-m (15.0 - 18.0 kgf-m, 109 - 130 ft-lbf)

5. Remove the transmission jack.
6. Lower the vehicle to the ground, and remove the SST (engine supports).




7. Measure A as shown in the image.

Standard:
Right: 73 mm (2.9 in) mm.
Left : 75 mm (3.0 in) mm.

NOTE: When measuring by using a straight edge placed on both the right and left sides, the clearance should be 74.0 mm (2.91 in) minimum.

8. if outside the standard, readjust the PPF.

Propeller shaft




1. Align the marks on the flanges (made during removal).
2. Install the propeller shaft.

Tightening torque: 50 - 58 N-m (5.0 - 6.0 kgf-m, 37 - 43 ft-lbf)