Installation

1. Transaxle
2. No.4 engine mount
3. Drive shaft
4. Stabilizer (BP SOHC)
5. Tie-rod end
6. Clutch release cylinder
7. No.2 engine mount
8. Exhaust pipe
9. Engine mounting member
10. Control rod
11. Extension bar
12. Starter
13. Ground
14. Neutral switch connector
15. Back-up light switch connector
16. Speedometer cable
17. Battery carrier
18. Battery
19. Air hose and resonance chamber
20. Splash shield
21. Wheel and tire

1. On level ground, jack up the vehicle and support it evenly on safety stands.
2. Install in the order shown in the image, referring to Installation Note.
3. Add the specified amount of the specified transaxle oil. Service and Repair
4. Warm up the engine and transaxle, inspect for oil leakage, and check transaxle operation.




Installation Note
Transaxle
1. Set the transaxle on a jack and lift it into place.




2. Install the transaxle bolts.

Tightening torque: 64 - 89 N-m (6.5 - 9.1 kgf-m, 48 - 65 ft-lbf)

3. Loosely tighten the No.4 engine mount bolts.




Drive shaft

CAUTION: The sharp edges of the drive shaft snap ring can slice or puncture the oil seal. Be careful when installing the drive shaft to the transaxle.

1. Insert the clip with the end-gap at the top of the groove.
2. Apply transaxle oil to the oil seal lip and install the drive shaft.
3. Verify that the drive shaft is correctly seated by pulling on the shaft.




4. Connect the lower arm to the knuckle and tighten the clinch bolt.

Tightening torque: 44 - 58 N-m (4.4 - 6.0 kgf-m, 32 - 43 ft-lbf)




Stabilizer (BP SOHC)
Tighten the nut until the specified amount of thread is exposed at the end of the bolt.

Dimension A: 17 - 19 mm (0.67 - 0.75 in)




Tie-rod end
1. Install the locknut.

Tightening torque: 43 - 56 N-m (4.3 - 5.8 kgf-m, 32 - 41 ft-lbf)

2. Secure the locknut by using a new cotter pin.




Engine mounting member
1. Install the bolts and nuts as shown.

Tightening torque
(A): 38 - 51 N-m (3.8 - 5.3 kgf-m, 28 - 38 ft-lbf)
(B): 64 - 89 N-m (6.5 - 9.1 kgf-m, 48 - 65 ft-lbf)




2. Tighten the No.4 engine mount nuts.

Tightening torque: 67 - 93 N-m (6.8 - 9.5 kgf-m, 50 - 68 ft-lbf)

3. Remove the SST (engine support).




Control rod and extension bar
1. Install the extension bar to the transaxle.

Tightening torque: 38 - 51 N-m (3.8 - 5.3 kgf-m, 28 - 38 ft-lbf)

2. Install the change control rod to the transaxle.

Tightening torque: 16 - 22 N-m (1.6 - 2.3 kgf-m, 12 - 16 ft-lbf)




Ground
Connect the ground to the clutch pipe bracket.

Tightening torque: 16 - 22 N-m (1.6 - 2.3 kgf-m, 12 - 16 ft-lbf)




Speedometer cable
1. Add the specified oil through the speedometer gear installation hole. Service and Repair
2. Install a new O-ring and the speedometer driven gear.

Tightening torque: 7.9 - 11.7 N-m (80 - 120 kgf-cm, 70 - 104 in-lbf)

3. Connect the speedometer cable to the speedometer driven gear.