Installation
1. On level ground, jack up the vehicle and support it evenly on safety stands.2. Install in the order shown in the image, referring to Installation Note.
3. Add the specified amount and type of transaxle oil. Testing and Inspection
4. Warm up the engine and transaxle, inspect for oil leakage, and check transaxle operation.
1. No.2 engine mount
2. Transaxle
3. Under cover
4. No.4 engine mount
5. No.1 engine mount bracket
6. Engine mount member
7. No.5 engine mount
8. Joint shaft
9. Drive shafts
10. Stabilizer control link
11. Tire rod end
12. Change control rod
13. Extension bar
14. Exhaust pipe
15. Transverse member
16. Splash shields
17. Wheels and tires
18. Clutch release cylinder
19. Oxygen sensor connector
20. Harness bracket
21. Fuel filter mount nuts
22. Ground
23. Vehicle speed sensor (speedometer driven gear) connector
24. Back-up light switch connector
25. Park/neutral switch connector
26. Starter
27. Air cleaner housing assembly
28. Fresh air duct
29. Battery carrier
30. Battery
1. No.2 engine mount
2. Transaxle
3. No.4 engine mount
4. No.1 engine mount bracket
5. Engine mount member
6. No.5 engine mount
7. Starter
8. Joint shaft
9. Drive shafts
10. Stabilizer control link
11. Tire rod end
12. Change control rod
13. Extension bar
14. Transverse member
15. Splash shields
16. Wheels and tires
17. Clutch release cylinder
18. Harness bracket
19. Fuel filter mount bolts
20. Ground
21. Vehicle speed sensor (speedometer driven gear) connector
22. Back-up light switch connector
23. Park/neutral switch connector
24. Air cleaner housing assembly
25. Fresh air duct
26. Resonance chamber
27. Battery carrier
28. Battery
Installation Note
No.2 engine mount
1. Install the No.2 engine mount bracket to the transaxle.
Tightening torque: 38-51 N.m (3.8-5.3 kgf.m, 28-38 ft.lbf)
2. Loosely tighten the engine mount nut.
Transaxle
1. Set the transaxle on a jack and lift into place.
2. Install the transaxle mounting bolts.
Tightening torque
KL: 68-99 N.m (6.9-10.1 kgf.m, 50-73 ft.lbf)
FS: 90-116 N.m (9.1-11.9 kgf.m, 66-86 ft.lbf)
3. Loosely tighten the No.4 engine mount bolts and nuts.
No.1 engine mount
CAUTION: Align the transaxle bolt holes and the engine mount exactly. Any misalignment can result In bolts and bolt holes becoming damaged or stripped during installation.
1. Use the SST (engine support) to make sure the transaxle bolt holes and No.1 engine mount meet evenly.
2. Set the 3 bolts in the holes, and tighten them to the specified torque.
Tightening torque: 75-104 N.m (7.6-10.7 kgf.m, 55-77.3 ft.lbf)
Engine mounting member
1. Install the engine mount bushings as shown in the image.
2. Install the engine mount member, making sure that the No.1 engine mount stud bolts pass through the mount member installation hole.
3. Install the bolts and nuts as shown.
Tightening torque
A: 67-93 N.m (6.8-9.5 kgf.m, 50-68 ft.lbf)
B: 75-104 N.m (7.6-10.7 kgf.m, 55-77 ft.lbf)
4. Tighten the engine mount rubber No.2 nut.
Tightening torque: 86-116 N.m (8.7-11.9 kgf.m, 63-86 ft.lbf)
5. Tighten the engine mount No.4 bolts and nuts.
Tightening torque: 67-93 N.m (6.8-9.5 kgf.m, 50-68 ft.lbf)
6. Remove the SST (engine support).
Joint shaft
1. Remove the SST from the transaxle case.
2. Verify that there is no damage to the oil seal.
3. Insert the joint shaft into the transaxle.
4. Install the joint shaft to the cylinder block in the order shown.
Tightening torque: 43-61 N.m (4.3-6.3 kgf.m, 32-45 ft.lbf)
Drive shafts
1. Remove the SST from the transaxle case.
2. Verify that there is no damage to the oil seal.
CAUTION: The sharp edges of the drive shaft snap ring can slice or puncture the oil seal. Be careful when in- stalling the drive shaft to the transaxle.
3. Install the clip with the gap facing upward.
4. Apply transaxle oil to the oil seal lip and install the drive shaft.
5. Verify that the drive shaft is correctly seated by pulling on the shaft.
6. Connect the lower arm to the knuckle and tighten the clinch bolt.
Tightening torque: 35-56 N.m (3.5-5.8 kgf.m, 26-41 ft.lbf)
7. Install the ABS wheel speed sensor harness mounting nuts.
Tightening torque: 7.9-10.7 N.m (80-110 kgf.cm, 70-95 in.lbf)
8. Install the clips.
Tie rod end
1. Install the locknut.
Tightening torque: 32-44 N.m (3.2-4.5 kgf.m, 24-32 ft.lbf)
2. Secure the locknut by using a new cotter pin.
Harness bracket
Install the harness bracket as shown in the image.
After warming up the engine do the following.
- Check the amount of oil. Testing and Inspection
- Conduct a road test and verify the following.
1. There is no abnormal noise in each shift position.
2. Smooth shift change is possible.
3. Transaxle does not jump out of gear.
4. Speedometer operates correctly.
5. Back-up lights operate correctly.