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Sunroof - Sunshade Rattling Noise

Bulletin No.: 020/96
Issued: 05/24/96
Revised

Category
S

Applicable Model/s
1993-95 626

Subject:
SUNROOF SUNSHADE RATTLE

APPLICABLE MODELS/VINS
All 1993 - 94 626 with a sunroof.
1995 626 with a sunroof and a VIN of 1YVGE22**S5393550 and lower.

DESCRIPTION

A rattle noise may be heard from the sunroof shade area during normal driving. This noise may be caused by improper clearance between the sunshade guide clips and the frame grooves.

Modified sunshade guide clips are available to correct this concern. Customers complaining of this noise should have the modified clips installed.

REPAIR PROCEDURE

1. Verify the complaint.

^ If the noise is coming from the sunshade area, proceed to step 2.

^ If the noise is not coming from the sunshade area, refer to the NVH manual or workshop manual for diagnostic and repair information.

2. Open the sunshade fully.





3. Remove the four (4) glass panel mounting screws. Requires a torx tool (T25).

^ Remove the glass panel from the position plates.

NOTE:
Do not discard any shims that may have been installed during production.

CAUTION:
Use care not to damage the vehicle body or the sunroof glass.





4. Remove the two (2) drip rail mounting screws located at the rear of the sunroof. Requires a 2.5 mm allen wrench.

^ Pull the drip rail forward and remove it from the rear guides.

5. Free the four (4) guide clips from the frame grooves using a flat head screwdriver.

^ Remove the sunshade.

^ Remove guide clips.





6. Install four (4) new guide clips into the sunshade.

7. Install sunroof parts in reverse order of removal.

NOTE:
^ When installing the drip rail, ensure that it is installed under the rear guides on the position plate.
^ Refer to section S of the workshop manual for glass adjustment procedures.

8. Verify repair and proper sunroof operation.

PARTS INFORMATION

Part Number Description Qty.

KA78 YV 713 Sunroof Sunshade 1
Clips

NOTE:
4 guide clips per package.

WARRANTY INFORMATION

(Applies To Verified Customer Complaints On Vehicles Covered Under Normal Warranty. Refer To The SRT Microfiche For Warranty Term Information.)

Warranty Type: A

Symptom Code: 83

Damage Code: 97

Part Number Main Cause: KA78 YV 713

Quantity: 1

Operation Number: YY0217RX

Labor Hours: 1.1Hrs. (Includes R&R sunshade and guide clips)





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