Attachment II
A. VEHICLE INSPECTION PROCEDURE1. Verify the vehicle is within the following VIN range:
^ 1YVGE****R5 150619 - 206336
- If vehicle is within the above range, proceed to STEP 2.
- If vehicle is not within the above range, return it to the customer or inventory.
2. Perform a Vehicle Status Inquiry using your MDCS System and inspect vehicle for an Authorized Modification Label RECALL # 87004 attached to the driver's side door. Refer to illustration.
Note
^ Be sure to verify recall number as the vehicle may have multiple recalls.
- If MDCS displays RECALL: 87004 N and an Authorized Modification Label is not present, the recall has not been performed. Proceed to B.
SWITCH REPLACEMENT PROCEDURE.
- If MDCS displays RECALL: 87004 N and an Authorized Modification Label is present, contact the Warranty Department. They will update the vehicle history.
- If MDCS displays RECALL: 87004 D and an Authorized Modification Label is not present, proceed to "D. AUTHORIZED MODIFICATION LABEL INSTALLATION."
- If MDCS displays RECALL: 87004 D and an Authorization Modification Label is present, the recall has already been completed. Return the vehicle to the customer or inventory.
^ - If MDCS does not display RECALL: 87004 N or RECALL: 87004 D, this recall does not apply to the vehicle. Return vehicle to the customer or inventory.
B. SWITCH REPLACEMENT PROCEDURE
Warning
^ This procedure requires the removal and installation of the air bag module. Be sure to observe all "Service Warnings" in the BETM (section S DRIVER-SIDE AIR BAG MODULE REMOVAL/INSTALLATION) when handling air bag modules.
1. Refer to the BETM (section 5 DRIVER-SIDE AIR BAG MODULE INSTALLATION/REMOVAL and Z4 COMBINATION SWITCH REMOVAL/INSTALLATION) and remove the following:
^ Air Bag Module
^ Steering Wheel
^ Column Cover
^ Clock Spring
^ Combination Switch
2. Remove the two (2) screws securing the headlight switch to the combination switch. Refer to the illustration shown.
Note
^ Be sure not to misplace the spring and check ball. These parts will be reused.
3. Open both pin lock gates on the back of the 14-pin connector.
4. Remove the black, red and green wires from the 14- pin connector using a suitable tool. Refer to illustration.
5. Detach the headlight switch harness by removing the two (2) pieces of electrical tape and one tiewrap.
6. Apply small amount of grease provided in the kit to the following components. Refer to the illustration shown.
^ End of new headlight switch lever
^ Spring
^ Check ball
7. Assemble headlight switch into combination switch.
Note
Be sure to install check ball and spring.
8. Verify that the new switch operates smoothly and does not bind.
9. Route the headlight switch harness behind tabs as shown. Install a tie-wrap through the housing hook and secure the headlight harness (at white mark) with other two harnesses. Refer to side view illustration shown.
Caution
^ Be sure to first route the tie-wrap through the housing hook before securing harnesses.
^ Headlight switch harness must be secured at white mark. Otherwise, the harness may be too tight to permit smooth turn signal lever
1O. Measure the following distances from the tie-wrap toward the connectors and wrap one (1) piece of electrical tape around the harness at those locations. Refer to illustration shown.
^ 30 mm +/- 3 mm
^ 110 mm +/- 5mm
^ 220 mm +/- 5 mm
Note
^ When complete, three (3) locations on the harness will be wrapped instead of the original two (2) locations.
11. Install red, green and black wires into the correct locations and secure inside the connector. Close gate on connector.
Note
^ Ensure that the wires are in the correct locations and secure inside the connector. Refer back to STEP 4 for correct locations.
12. Install the following components. Refer to the BETM "Installation Notes" in section Z4.
^ Combination Switch
^ Clock Spring
^ Column Covers
^ Steering Wheel
^ Air Bag Module
Caution
^ When installing the column covers, be sure the wire harness is not pinched between the top and bottom halves.
13. Verify repair.
D. AUTHORIZED MODIFICATION LABEL INSTALLATION
Complete an "Authorized Modification Label" with the recall number # 87004 written on the sticker and affix it to driver's side door under the door latch. Refer back to the illustration under "A. VEHICLE INSPECTION PROCEDURE".