Operation CHARM: Car repair manuals for everyone.

Installation




1. On level ground, jack up the vehicle and support it evenly on safety stands.
2. Install in the order shown in the image, referring to Installation Note.
3. Add the specified amount of the specified transmission oil.
4. Warm up the engine and transmission, and inspect for oil leakage and transmission problems.




Installation note
Transmission

1. Tilt the engine by pushing up on the front of the oil pan with a wooden block and a transmission jack.
2. Support the transmission with a transmission jack.
3. Raise the transmission into place and install and tighten the installation bolts.

Tightening torque: 64 - 89 N-m (6.5 - 9.1 kgf-m, 48 - 65 ft-lbf)




Power plant frame (PPF)
1. Install the differential mounting spacer.

Tightening torque: 38 - 51 N-m (3.8 - 5.3 kgf-m, 28 - 38 ft-lbf)

2. Support the transmission with a jack so that it is level.
3. Position the PPF and tighten the transmission-side bolts by hand.
4. Verify that the sleeve is installed into the block.




5. Install the spacer and reamer bolts in the forward hole, then hand tighten them.




6. Snugly install the power plant frame bracket.
7. Tighten the transmission-side bolts.

Tightening torque: 104 - 123 N-m (10.6 - 12.6 kgf-m, 76.7 - 91.1 ft-lbf)




8. Tighten the differential-side bolts.

Tightening torque: 104 - 123 N-m (10.6 - 12.6 kgf-m, 76.7 - 91.1 ft-lbf)




9. Install the power plant frame bracket.

Tightening torque
(A): 104 - 123 N-m (10.6 - 12.6 kgf-m, 76.7 - 91.1 ft-lbf)
(B): 37 - 53 N-m (3.7 - 5.5 kgf-m, 27 - 39 ft-lbf)

10. Remove the jack, and connect the wire harness.




11. Measure distance A with a straightedge and vernier calipers.

Distance A: 66.0 ± 5 mm (2.60 ± 0.197 in)

12. If the distance is not within specification, reposition the PPF to the transmission.




Shift lever
1. Pour the specified amount of oil into the change control case. The change control case must also be filled with the specified amount of oil whenever the extension housing has been removed or the transmission has been overhauled.

Specified oil
Grade: API service GL4 or GL-5
All season: SAE 75W - 90
Above 10 °C (50 °F): SAE 80W - 90
Specified amount: 80 - 95 cc (4.9 - 5.8 cu in)




2. Apply oil to the shift lever as shown.
3. Apply sealant to the contact surfaces of the boot panel and the change control case.