Final Engine Assembly

Fig. 12, Auxiliary Component Removal:

Fig. 13, Turbo & Related Components Removal:

Fig. 14, Intake & Exhaust Manifold Removal:

Fig. 15, Ignition Coil & Vacuum Chamber Removal:

Fig. 16, Engine Wiring Harness:

Fig. 17, Engine Housing External Component Removal:

Install components in the reverse order of removal steps shown in Figs. 12 through 17 to complete engine assembly, noting the following:
1. Install oil metering nozzles, then connect oil metering tubes using new washers. The oil tube ends are color coded. White: front rotor housing, Yellow: rear rotor housing.
2. Exhaust manifold gaskets are installed with the crimped side facing the exhaust manifold.

Fig. 60, Turbocharger Tightening Sequence:

3. Tighten turbocharger retaining bolts and (new) nuts shown in Fig. 60 as follows:
a. Torque bolts ``A'' to 28 - 38 ft.lb.
b. Torque bolts ``B'' to 16 - 21 ft.lb.
c. Torque bolts ``C'' to 32 - 42 ft.lb.
4. Tighten all components to specifications.