Installation

1. Install in the order shown, referring to Installation Note.
2. After installation, fill the transmission with the specified oil and do a road test.

Installation Note
Transmission




1. Coat the main drive gear splines with grease as shown in the image.




2. Set the transmission on a transmission jack.




3. Raise the transmission into place and install it to the engine, being careful not to dent or scratch the wedge collar and wiring.
4. Tighten the installation bolts.

Bolt length:
A: 55 mm (2.2 in)
B: 90 mm (3.5 in)

Tightening torque: 38 - 51 N-m (3.8 - 5.3 kgf-m, 28 - 38 ft-lbf)




5. Through service hole A, push the release-cylinder end of the clutch release fork toward the transmission, and connect the clutch release collar to the clutch cover. The clutch release collar should snap into the clutch cover when installed properly.




6. Swing the clutch release fork back and forth to verify that the clutch release collar is connected to the clutch cover.
7. Push the release-cylinder end of the clutch release fork toward the engine, and verify that it does not move past the dotted line.

Power plant frame (PPF)




1. Hold the differential at a 0° angle by using the transmission jack.




2. Hold the PPF in place with a new bolt and 8 new nuts.




3. Tighten the differential-side PPF installation bolt and nuts in the order shown.

Tightening torque:
A, C: 148 - 176 N-m (15.0 - 18.0 kgf-m, 109 - 130 ft-lbf)
B: 75 - 93 N-m (7.6 - 9.5 kgf-m, 55 - 68 ft-lbf)




4. Tighten the transmission-side PPF installation nuts in the order shown.

Tightening torque: 148 - 176 N-m (15.0 - 18.0 kgf-m, 109 - 130 ft-lbf)

5. Remove the transmission jack.
6. Lower the vehicle to the ground, and remove the SST (engine supports).




7. Place a straightedge on the flat area on the front/left edge of the tunnel mount (A) so that it passes under the PPF installation bolts. Measure from the top of the straightedge to the PPF.

Standard: 75.1 mm (2.96 in)
Acceptable range: 70 - 77 mm (2.76 - 3.03 in)

8. If the clearance is not with in specification, read just the PPF.