Using New Generation Star Tester
ON-BOARD DIAGNOSTIC TESTSNew Generation Start (NGS) Hook-up Procedure
NOTE: Make sure Key is Off.
1. Insert the vehicle interface module and program card into the SST (NGS) control unit.
DLC-2:
NGS:
2. Plug the NGS OBD II adapter into the interface module and the large 5 pin connector into the vehicle data link connector (DLC) located under the dash to left of the center console.
3. Plug the (NGS) tester power cable into the cigarette lighter or use a gallery hook-up adapter.
4. Listen for a double beep. The SST (NGS) is now initialized. Begin the functional test of powertrain control system.
Key On Engine Off Quick-Test Procedure
NOTE: Start the engine and bring up to operating temperature before running the Quick-Test.
1. Perform the necessary vehicle preparation and visual inspection. Hook-up the SST (NGS) to the vehicle.
2. Select vehicle and engine selections.
3. Select vehicle year and model.
4. Select diagnostic data link.
5. Select PCM.
6. Select diagnostic test mode.
7. Select key ON engine off on-demand self-test.
8. Turn the key ON. Press start and trigger. Follow the operating procedures from the menu.
Key On Engine Running Quick-Test Procedure
NOTE: Start the engine and bring up to normal operating temperature before running the Quick-Test.
1. Perform the necessary vehicle preparation and visual inspection. Hook-up the SST (NGS) to the vehicle.
2. Select vehicle and engine selection.
3. Select vehicle year and model.
4. Select Diagnostic data link.
5. Select PCM.
6. Select diagnostic test mode.
7. Select key ON engine running on-demand self-test.
8. Start the vehicle. Press start and trigger.
9. Follow the operating instructions from the menu and perform BOO, and O/D OFF switch cycling, if equipped.
Accessing All Continuous Memory DTC's Procedure
NOTE: Start the engine and bring up to operating temperature before running the Quick-Test.
1. Perform the necessary vehicle preparation and visual inspection. Hook the SST (NGS) to the vehicle.
2. Select vehicle and engine selection menu.
3. Select vehicle year and model.
4. Select Diagnostic data link.
5. Select PCM.
6. Select Diagnostic test mode.
7. Select Retrieve/Clear continuous DTC's.
8. Turn the key ON. Press start.
9. Follow the operating instruction from the menu.
Output Control Test
NOTE: Start the engine and bring up to operating temperature before running the Output Control Test.
1. Perform the necessary vehicle preparation and visual inspection. Hook up the SST (NGS) to the vehicle.
2. Select vehicle and engine selection.
3. Select vehicle year and model.
4. Select diagnostic data link.
5. Select PCM.
6. Select diagnostic test mode.
7. Select active tests.
8. Select output control.
9. Turn the key ON. Press start and trigger. Follow the operating instructions from the menu.
After Repair Procedure
1. Connect the Special Service Tools (SST)s New Generation Star (NGS) tester to the Data Link Connector.
2. Select Clear codes function and clear the DTC's.
3. Perform Quick-Test to ensure that the customer's concern has been resolved. If DTC P1000 is present, go to the DTC P1000 chart.
OBD II Drive Cycle
NOTE: Only perform this procedure when instructed to do so.
1. Start the engine.
2. Drive the vehicle in any mode for 6 minutes.
3. Monitor the ECT PID drive vehicle until the ECT PID reaches 0.6 volts (180°F [82°C]) or greater.
4. Idle for 45 seconds.
5. Accelerate to 45 mph at 1/4 throttle.
6. Drive for 4 minutes in the range of 30 to 45 mph. If stop and go conditions occur, the accumulated time must be within the 20 to 45 mph range. No wide open throttle (WOT) conditions should occur.
7. Drive at a speed between 30 and 40 mph for 1 minute at steady throttle.
8. Decelerate and idle for 1 minute.
9. Accelerate to 55 mph at 1/2 throttle.
10. Cruise at a speed between 40 and 65 mph for 80 seconds at steady throttle.
11. Decelerate and idle.
12. With the ignition key ON, (vehicle at idle or engine off) check for Continuous Memory DTCs.
Accessing OBD II PID Mode Procedure
NOTE: Start the engine and bring up to operating temperature before running the Quick-Test.
1. Hook-up the SST (NGS).
2. Select vehicle and engine selection menu.
3. Select vehicle year and model.
4. Select Diagnostic data link.
5. Select PCM.
6. Select PID/DATA monitor and Record.
7. Turn the key ON or start the engine.
8. Select the PID values to view and press the trigger.
9. Select start to begin.
NOTE: Refer to the manufacturer provided instruction manual for other NGS diagnostic testing procedures.