Operation CHARM: Car repair manuals for everyone.

Compressor Clutch: Service and Repair




Disassembly / Assembly
1. Remove the A/C compressor.
2. Disassemble in the order shown in the figure.




NOTE: When removing the bolt, hold the pressure plate in place as shown in the figure.

3. Assemble in the reverse order of disassembly.




Clearance Adjustment
1. To adjust the clearance between the pressure plate and the A/C compressor pulley.
a. Set the A/C compressor on a level block.
b. Fix a dial gauge on a magnetic base and set the measuring probe on the pressure plate surface.
c. Alternately apply and remove battery positive voltage as shown in the figure. The clearance is the difference in the dial gauge readings.
d. Compare the measured clearance with the specified clearance below.

Clearance: 0.4-0.6 mm (0.016-0.023 in)







2. If not as specified, install shims to adjust the clearance.




Stator Inspection
1. Disconnect the stator connector.
2. Set the ohmmeter to the x 1000 ohms range.
3. Verify that there is continuity between the stator connector (male) and A/C compressor body.
4. If there is no continuity, replace the stator.