Control Valve Body (Assembly)
CONTROL VALVE BODY (ASSEMBLY)Assembly
Caution:
^ Before assembly, make sure all parts are perfectly clean.
^ Apply ATF to all parts.
^ Do not reuse the gaskets or O-rings.
Assemble as shown in the figure, referring to Assembly procedure.
Control Valve Body (Assembly) (Part 1):
Control Valve Body (Assembly) (Part 2):
Rubber balls, steel ball, oil strainers, oil filters installation positions
Bolt installation positions and external parts locations
Assembly procedure
1. Install the oil strainer into the lower control valve body.
2. Set the oil filter into the lower separator plate.
Caution: Do not confuse gaskets F and E.
3. Set a new gasket F, lower separator plate, and new gasket E onto the lower valve body.
4. Set the premain control valve body onto the lower valve body.
5. Install the rubber balls and oil strainers into their proper positions in the premain control valve body.
6. Install the rubber balls into their proper positions in the main control valve body.
Caution: Do not confuse gaskets C and D.
7. Set a new gasket C, main separator plate, and new gasket D onto the main control valve body.
8. Secure them with the screws.
9. Set the main control valve body onto the premain control valve body.
Note:
^ Match the bolt head letters as shown.
^ If the bolts are difficult to tighten, the gasket may be out of place; remove the valve body and reset the gasket.
10. Install and loosely tighten the bolts.
11. Install the throttle relief spring and throttle relief ball into their proper position in the upper control valve body.
12. Set the oil filter in the upper separator plate.
Caution: Do not confuse gaskets A and B.
13. Set a new gasket A, upper separator plate, and new gasket B onto the upper control valve body.
14. Secure them with the screws.
Caution: Align the throttle plug assembly groove and the bolt hole of the upper valve body.
15. Set the upper control valve body onto the main control valve body.
Note:
^ Match the bolt head letters as shown.
^ If the bolts are difficult to tighten, the gasket may be out of place; remove the valve body and reset the gasket.
16. Install and loosely tighten the bolts.
17. Install the oil strainers, shift solenoid B and C, and bracket.
Note: Tighten the bolts evenly and gradually.
18. Tighten the mounting bolts.
Tightening torque:
7.9 - 10.7 Nm (80 - 110 kgf-cm, 70 - 95.4 in-lbf)
19. Install the oil strainer and torque converter clutch solenoid valve.
Tightening torque:
7.9 - 10.7 Nm (80 - 110 kgf-cm, 70 - 95.4 in-lbf)
20. Install the oil strainer and shift solenoid A.
21. Apply ATF to the new O-rings and install them onto the oil pipe assembly.
22. Install the oil pipe assembly.
Tightening torque:
7.9 - 10.7 Nm (80 - 110 kgf-cm, 70 - 95.4 in-lbf)
23. Apply ATF to a new O-ring and install it onto the oil strainer assembly.
Note: Tighten the bolts evenly and gradually.
24. Install the oil strainer.
Tightening torque:
7.9 - 10.7 Nm (80 - 110 kgf-cm, 70 - 95.4 in-lbf)