Clutch Unit Replacement

REMOVAL / INSTALLATION
1. Remove in the order indicated in the illustration, referring to the removal note.
2. Install in the reverse order of removal indicated in the illustration, referring to the installation note.

Removal Note





Clutch Cover and Clutch Disc (6, 7)
1. Install the Special Service Tools (SSTs).
2. Loosen each bolt one turn at a time in a crisscross pattern until the spring tension is released.
3. Remove the clutch cover and disc.





Pilot Bearing (8)

NOTE: The pilot bearing does not need to be removed unless you are replacing it.

Use the SSTs to remove the pilot bearing.





Flywheel (9)
1. Hold the flywheel by using the SST.
2. Remove the bolts evenly and gradually in the pattern shown.
3. Remove the flywheel.
4. Inspect for oil leakage from the crankshaft rear oil seal. If there is any such leakage or if the oil seal is damaged, and replace the crankshaft oil seal.

Installation Note





Flywheel (9)
1. Install the flywheel to the crankshaft.
2. Hand-tighten the flywheel installation bolts.
3. Install the SST to the flywheel.
4. Tighten the flywheel installation bolts in the pattern shown in the illustration to 97 - 102 Nm (71 - 75 ft. lbs.).





Pilot Bearing (8)
Install a new pilot bearing by using a suitable pipe. Pipe outer diameter of 35.0 mm (1.38 inch). Bearing installation depth is 0 - 0.4 mm (0 - 0.016 inch).





Clutch Disc (7)
Hold the clutch disc in position by using the SSTs.





Clutch Cover (6)
1. Install the SSTs.
2. Tighten the bolts evenly and gradually in the pattern shown to 18 - 26 Nm (14 - 19 ft. lbs.).