Attachment II
A. VEHICLE INSPECTION PROCEDURE
Perform a Vehicle Status Inquiry using your MDCS System and inspect vehicle for an Authorized Modification Label RECALL # 92007 attached to the drivers side door. Refer to illustration below.
Note
^ Be sure to verify the recall number as the vehicle may have multiple labels.
- If MDCS displays RECALL: 92007 N and an Authorized Modification Label is not present, the recall has been performed. Proceed to "B. TENSIONER INSPECTION PROCEDURE."
- If MDCS displays RECALL: 92007 N and an Authorized Modification Label present, contact the Warranty Department. They will update the vehicle history.
- If MDCS displays RECALL: 92007 D and an Authorized Modification Label present, proceed to "D. AUTHORIZED MODIFICATION LABEL INSTALLATION."
- If MDCS displays RECALL: 92007 D and an Authorized Modification Label is present, the recall has already been completed. Return the vehicle to the customer or inventory.
- If MDCS does not display RECALL: 92007 N or RECALL: 92007 D, this recall does not apply to the vehicle. Return vehicle to the customer or inventory.
Note
^ DO NOT proceed to "B. TENSIONER INSPECTION PROCEDURE" unless RECALL # 92007 is listed in the MDCS Vehicle Status Inquiry screen. Claims for tensioner inspection or replacement on vehicles outside the recall will not be covered under warranty.
B. TENSIONER INSPECTION PROCEDURE
1. Disconnect the negative battery cable.
2. Disconnect the spark plug leads, power steering hose stay, and remove valve cover bolts.
3. Disconnect the harness coupler for the power steering pressure switch and # 1 injector.
4. Move the power steering hose and harness aside and remove valve cover.
5. Direct a suitable light toward the front of the engine between the camshaft pulleys and cylinder head.
6. Inspect the top of the tensioner for a raised casting as shown in the illustrations.
If the tensioner installed is like "EXAMPLE A" in the illustration above, STOP. No further action is need. Reinstalled all components in the reverse order of removal, using the valve cover gasket provided in the Gasket Set. Clean all gasket surfaces of the valve cover and secure the gasket to the valve cover. Clean the cylinder head gasket and apply silicone sealant (8527-77-739) or equivalent. Install valve cover and tighten bolts and proceed to "D. AUTHORIZED MODIFICATION LABEL INSTALLATION."
Tightening torque
6.9-10.7 Nm (70-110 kgf.cm, 61-95 in/lbs)
If the tensioner installed is like "EXAMPLE B" in the illustration, proceed to "C. TENSIONER REPLACEMENT PROCEDURE".
C. TENSIONER REPLACEMENT PROCEDURE
1. Remove the power steering belt protector.
2. Loosen the power steering and A/C belt at the power steering pump and remove the belt.
3. Loosen the water pump pulley bolts.
4. Loosen the water pump and alternator belt at the alternator and remove the belt.
5. Remove the water pump pulley.
6. Remove the oil level indicator and pipe.
7. Remove the upper timing belt cover.
8. Raise the vehicle on the hoist and remove the right side splash shield.
9. Rotate the crankshaft pulley to set the # 1 cylinder at T.D.C and remove the crankshaft pulley.
10. Remove the lower timing belt cover.
11. Replace the tensioner and spring with those supplied in Tensioner Set FSY7-12-SK0 or FSY8-12-SK0. Tighten tensioner bolt.
Tightening torque
38-51 Nm (3.8-5.3 kgf.m, 28-38 ft/lbs)
12. Install the lower timing belt cover, timing belt guide plate, crankshaft pulley, and lock bolt. Tighten crankshaft pulley bolt.
Tightening torque
157-166 Nm (16-17 kgf.m, 116-122 ft/lbs)
13. Rotate the crankshaft clockwise two turns and verify that the timing marks on the intake cam, exhaust cam, and crankshaft pulleys are properly aligned.
Caution
^ Do not rotate the crankshaft in a counterclockwise direction.
14. Reinstall all components in the reverse order of removal, using the valve cover gasket and O-ring for the oil level indicator pipe provided in the Tensioner Set. Clean all gasket surfaces of the valve cover and secure the gasket to the valve cover. Clean the cylinder head gasket surface and apply silicone sealant (8527-77-739) or equivalent. Tighten valve cover bolts.
Tightening torque
6.9-10.7 Nm (70-110 kgf.cm, 61-95 in/lbs)
15. Install and adjust all drive belts.
16. Start the engine and check for proper belt alignment.
17. Check ignition timing and verify that no DTCs are stored in memory.
18. Proceed to "D. AUTHORIZED MODIFICATION LABEL INSTALLATION".
D. AUTHORIZED MODIFICATION LABEL INSTALLATION
Complete an "Authorized Modification Label" with the recall number written on the sticker and affix it to driver's side door under the door latch. Refer back to the illustration under "A. VEHICLE INSPECTION PROCEDURE".