Operation CHARM: Car repair manuals for everyone.

Attachment II

A. VEHICLE INSPECTION PROCEDURE

1. Using MDCS, perform a warranty status inquiry and check for the following conditions:

^ Recall # 77810 is not listed (vehicle is not affected); return vehicle to customer

^ Recall # 77810 is listed followed by "D" (done); return vehicle to customer.

^ Recall # 77810 is listed followed by "N" (not done); proceed to STEP 2.





2. Check the vehicle for Recall Label # 77810 attached to the driver's side door. Refer to illustration above.

^ If the Recall Label # 77810 is present and the vehicle history shows the recall as not done, contact the Warranty Department. They will update the vehicle history.

^ If the recall Recall Label # 77810 is not present, proceed to "B. AUDIO UNIT INSPECTION PROCEDURE".





B. AUDIO UNIT INSPECTION PROCEDURE

Inspect audio unit face plate for "BOSE" or, if the vehicle has not been retailed, a blue or green dot on the face plate.

If audio unit faceplate says "BOSE" or has a blue or green dot, no repair is necessary. Return the vehicle to the customer or inventory.

If audio unit is NOT a "BOSE" and does not have blue or green sticker on the face of audio unit proceed to "C. AUDIO UNIT REPAIR PROCEDURE".

C. AUDIO UNIT REPAIR PROCEDURE

1. Write down the customer's audio presets on a sheet of paper.

2. Disconnect the negative battery cable.





3. Remove the hole covers by inserting a small tape- wrapped flathead screwdriver into the slot and carefully pry them off without scratching the center panel. Pry up and pull off the hole covers carefully to prevent the posts from breaking off as shown.





4. Insert the beveled edge of the audio removal tool (SST49UN-01-0500) into the audio unit.

5. Pull the SST (removal tool) outward and forward to slide out the audio unit.

6. Disconnect the audio connector, antenna jack and remove audio unit.

7. Place audio unit on a flat, clean work area and install protective tape using the dimensions shown in the following illustrations





NOTE:
During installation of the tape, do not remove the entire piece of tape from its backing material. Instead, start one end of the tape and slowly apply it as you go along the top of the audio unit.





8. To re-install the modified audio unit, connect the connectors and antenna jack.

Caution:
Be certain that the wiring harness and antenna feeder are not caught between the unit and dashboard. If the harness or the antenna feeder is caught between the unit and dashboard, it may cause a malfunction.

9. Insert the audio unit until each clip clicks.

10. Install the service hole covers.

11. Connect the negative battery cable.

12. Reprogram the audio presets for the customer.

C. CAMPAIGN LABEL INSTALLATION

Complete an "Authorized Modifications Label" with the recall number written on the sticker and affix to driver's side door under the door latch. Refer back to the illustration under "A. VEHICLE INSPECTION PROCEDURE".