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Roof Insulator - Peeling Off

Bulletin No. 023/98

Issued 10/22/98

Revised

Category
S (09)

Applicable Model/s
1998 Millenia

Subject
ROOF INSULATOR PEELING OFF

APPLICABLE MODEL(S)/VINS
All 1998 Millenia.

DESCRIPTION





The root insulator on the top of the ceiling may peel away from the root panel. The condition may result in the insulator hanging down in some areas and restricting the operation of the sunshade or sunroof. To prevent this condition, the cardboard layer between the roof panel and the adhesive has been eliminated. To improve noise insulation and adhesive properties, the thickness of the roof insulator has been increased from 6mm to 10mm and adhesive changed (see illustration).

Customers complaining of this concern should have their vehicle repaired using the following repair procedure

REPAIR PROCEDURE

1. Verify customer complaint.

2. Open the sun shade as far as possible without causing damage to the sun shade or insulator.

3. Remove sun roof side covers (left and right).

4. Mark the position of the six (6) nuts attaching the sun roof glass panel. Then remove nuts.

5. Remove the glass panel by carefully pushing up on the glass from inside the vehicle.





6. Straighten the insulator leading edge through the opening of the sunroof using a piece of wood stock (25" x 1 x 1/4") or other suitable material.

7. Apply 3M # 08008 Super Weather-strip Adhesive or equivalent to the insulator using a wooden paint stirrer or equivalent (approximately 20 inches).

8. Carefully place the insulator into place and avoid getting any excess adhesive onto sunshade.

9. Install the sun roof panel and adjust the position according to the marks on the nuts.

10. Verify repair.





PART(S) INFORMATION

WARRANTY INFORMATION

Note
^ This information applies to verified customer complaints on vehicles covered under normal warranty. Refer to the SRT microfiche for warranty term information.

Warranty Type A
Symptom Code 89
Damage Code 9K
Part Number Main Cause See PART(S) INFORMATION
Quantity 0
Operation Number / Labor Hours XX0649RX / 0.6 hr.