Fuel Tank: Service Precautions

WARNING: Adhere to the following procedures any time the fuel system is being worked on in order to reduce the risk of fire and personal injury:

- Keep a dry chemical (Class B) fire extinguisher near the work area.
- Place a "CAUTION FLAMMABLE" sign in the work area.
- Work in a well-ventilated area. Do not smoke, and keep sparks and open flames away.
- Wear eye protection.
- Use caution when working near the catalytic converter to prevent the possibility of burns or fire. (The temperatures within the converter can exceed 537 degrees C (1000 degrees F).)
- Relieve the fuel system pressure prior to disconnecting fuel system components.
- Disconnect the negative battery cable except for tests where battery voltage is required.
- Use a suitable container to store or catch fuel.
- Do not replace fuel pipe with fuel hose.
- Plug all disconnected fuel line fittings and hoses.
- After making any fuel system repairs ALWAYS inspect for fuel leaks.

BEFORE REPAIR PROCEDURE

WARNING: Fuel vapor is hazardous. It can very easily ignite, causing serious injury and damage. Always keep sparks and flames away from fuel.

Fuel in the fuel system is under high-pressure when the engine is not running.

WARNING: Fuel line spills and leaks are dangerous. Fuel can ignite and cause serious injuries or death and damage. Fuel can also irritate skin and eyes. To prevent this, always complete the "Fuel Line Safety Procedure".

FUEL LINE SAFETY PROCEDURE

1. Remove the rear seat cushion.




2. Disconnect the fuel pump connector.
3. Start the engine.
4. After the engine stalls, crank the engine several times.
5. Turn off the ignition switch.
6. Connect the fuel pump connector and install the rear seat cushion.
7. Remove the fuel-filler cap and release the pressure in the fuel tank.