After Repair Procedure

AFTER REPAIR PROCEDURE

WARNING: Fuel line spills and leaks are dangerous. Fuel can ignite and cause serious injuries or death and damage. When installing the fuel hose, observe "Fuel Hose Installation" and "Fuel Leakage Inspection" described below.

FUEL HOSE INSTALLATION

1. Replace damaged or deformed fuel hose, fuel pipe, and hose clamps.




2. When installing the fuel hose onto the fuel pipe, fit the hose onto the pipe over 25 mm (1.00 in). When the pipe has a stopper, fit the hose until it contacts the stopper.




3. Install a hose clamp over the fuel hose within the clamp installation range as shown, avoiding the original clamp position.




4. When installing two clamps, their tabs must be positioned more than 45° (desired 180°) apart.

FUEL LEAKAGE INSPECTION

WARNING: Fuel line spills and leaks are dangerous. Fuel can ignite and cause serious injuries or death and damage. Always carry out the following procedure with the engine stopped.

CAUTION: Connecting the wrong data link connector terminals may possibly cause a malfunction. Carefully connect the specified terminals only.




1. Connect data link connector terminals F/P and GND by using a jumper wire.
2. Turn the ignition switch to ON to operate the fuel pump.
3. With the fuel pressure applied, inspect for fuel leakage at the fuel hose fittings position. Leakage must not be observed for at least 5 minutes.
4. If there is fuel leakage, inspect for damaged fuel hose, hose clamps, and fuel pipe sealing surface and replace as necessary.
5. Reassemble the system and repeat steps 1 to 3.