Radiator Installation

1. Transfer original oil pipes, radiator hoses and fan assemblies that were previously removed, and connect them to the new radiator.

NOTE:
Use new copper sealing washers on both sides of oil pipe banjo bolts.

2. Install the entire assembly into the vehicle and connect the upper and lower oil cooler hoses to the engine.

3. Reconnect engine and A/C condenser fan harnesses and reinstall radiator mounts.





4. Connect hoses to oil cooler and secure hose to oil cooler using clip provided.





5. Connect hoses at engine compartment side of pipe assembly.

6. Connect hose from upper side of pipe assembly to ATF return pipe located next to the transmission oil pump.

7. Connect hose from lower side of pipe assembly to upper ATF pipe on radiator fan shroud.

8. Reconnect output side hose from front of transmission to lower ATF pipe on radiator fan shroud.

9. Reinstall bumper and bumper cover in reverse order of removal.





NOTE:
On 1998-1999 vehicles, a bumper cover mounting tab must be installed over the left side cooler mounting tab at the hood latch support. Use a 8x35 mm bolt with collar and washer behind it to allow bolt to be tightened without deforming bumper cover mounting tab.

10. Refill radiator with a mixture of coolant and water.

11. Reconnect negative battery cable and start engine.

12. Test drive vehicle and check for leaks.

13. Adjust ATF level at operating temperature at idle, to just above minimum mark on oil level gauge.

14. Verify repair.