Forward One-Way Clutch, Low-Intermediate Sun Gear

FORWARD ONE-WAY CLUTCH, LOW-INTERMEDIATE SUN GEAR COMPONENT, AND LOW-INTERMEDIATE CARRIER COMPONENT DISASSEMBLY/ASSEMBLY





1. Disassemble in the order indicated in the table.
2. Assemble in the reverse order of disassembly.

END CAP DISASSEMBLY NOTE

NOTE
- Note the position of the end caps. They are of different thicknesses and are not interchangeable.





- Separate the sprag component and end caps from the outer race.

FORWARD ONE-WAY CLUTCH, LOW-INTERMEDIATE SUN GEAR COMPONENT, AND LOW-INTERMEDIATE CARRIER COMPONENT ASSEMBLY PROCEDURE





1. Install the retaining ring.

NOTE
- The tabs on the retaining washer should be facing down.





2. Install the retaining washer.





3. Identify the thick and thin end caps.





4. Assemble the one-way clutch, sprag component and end caps.





5. Use the SST or equivalent to install the sprag component and end caps in the outer race.

CAUTION: Lube grooves face up (away from sun gear).





6. Flip the outer race and sprag component over and install on the sun gear.





7. Install the coasting clutch hub.

NOTE
- The end of the retaining ring should point towards the coasting clutch hub.





8. Install the coasting clutch hub retaining ring.





9. Check the operation of the forward one-way clutch with the sun gear facing up. It should work as follows:
- When the sun gear is rotated in a clockwise direction, it should not rotate the outer race.
- When the sun gear is rotated in a counterclockwise direction, it should rotate the outer race.