Operation CHARM: Car repair manuals for everyone.

Windows: Service and Repair

REMOVAL

Detachable Hardtop





Pull the rear window molding to remove it.

INSTALLATION

Detachable Hardtop

1. Apply protective tape along the edge of the body to protect it from damage.




2. Cut the sealant using a razor as shown.




3. Insert the blade of the SST (Sealant Remover) into the sealant, and pull on the bar to cut the sealant near the body as shown.




4. Insert the blade of the SST (Sealant Remover) into the sealant, and pull on the bar to cut the sealant near the glass as shown.




5. Remove as much sealant as possible from between the body and the glass.
6. Carefully clean around the edge of the glass and the adhesion surface of the body.

CAUTION: Keep the area free of dirt and grease, and do not touch the surface or the primer may not properly bond to the surface of the glass and body which may cause leaks to occur.




7. Apply primer onto the bonding area of the new rear window molding using a brush. Allow the primer to dry for approximately 30 minutes.
8. Apply a 3.0 mm {0.12 in} bead of sealant between the glass and the body.




9. Reshape the sealant as shown if necessary.




10. Install the rear window molding with the molding joint at the top.
- If the molding is too long, cut the excess molding 10 mm {0.39 in} inside the molding joint edge.

11. Check for water leaks.
- If a leak is found, wipe the water off well and repeat the installation.