Main Drive Gear and Mainshaft Component Assembly

ASSEMBLY
1. Assemble in the order indicated in the table.
2. Verify the following after assembly.
1. The gear rotates smoothly when rotated by hand.
2. The synchronizer ring is not stuck.

Bearing Assembly Note

- Install the bearing using the SSTs.

Snap Ring (Bearing) Assembly Note

1. Install the snap ring removed during disassembly, and measure the clearance between the snap ring and the installation groove using a feeler gauge.

Note: Do not reuse the removed snap ring. The transmission will be installed improperly.

2. Select the new snap ring from the table so that the clearance measured in the step 1 is standard; then install it in the main drive gear.
Standard
0 - 0.1 mm (0 - 0.0039 inch)

Clutch Hub Component (5th/reverse) Assembly Note

1. Securely align the tab on the synchronizer ring with the key groove of the clutch hub.

Caution: Do not damage the synchronizer ring when installing the clutch hub component.

2. Carefully install the clutch hub component (5th/reverse) using the SSTs and a press.

Snap Ring (Reverse Gear) Assembly Note

2. Select the new snap ring from the table so that the clearance measured in the step 1 is standard; then install it in the mainshaft.
Standard
0 - 0.1 mm (0 - 0.0039 inch)

Clutch Hub Component (1st/2nd) Assembly Note

1. Securely align the tab on each ring with the installation hole of the 2nd gear and the key groove of the clutch hub.

Caution: Do not damage each synchronizer ring when installing the clutch hub component.

2. Carefully install the clutch hub component (1 strand) using the SSTs and a press.

6th Gear Assembly Note

- Install the bearing and 6th gear using the SSTs and a press.

Snap Ring (6th Gear) Assembly Note

2. Select the new snap ring from the table so that the clearance measured in the step 1 is standard; then install it in the mainshaft.
Standard
0 - 0.11 mm (0 - 0.0043 inch)