Operation CHARM: Car repair manuals for everyone.

Removal and Installation

OIL PUMP REMOVAL/INSTALLATION
1. Remove the timing belt.
2. Remove the timing belt pulley.
3. Remove the oil pan.
4. Remove the A/C compressor with the pipe still connected.
5. Remove the A1C compressor bracket.
6. Remove the generator. (ZM)
7. Remove the transaxle (FS)





ZM





FS

8. Remove in the order indicated in the table.
9. Install in the reverse order of removal.

Oil Pan Upper Block Removal Note





1. Remove the two bolts at the rear of the cylinder block.
2. Loosen the oil pan upper block bolts in 2 or 3 steps in the order shown.





3. Remove the oil pan upper block using the separator tool.

Oil Pump Removal Note





1. Remove the front oil seal using a screwdriver protected with a rag.

Oil Pump Installation Note
ZM
1. Apply clean engine oil to the oil seal.
2. Push the oil seal slightly in by hand.





3. Press the oil seal evenly using the SST.





4. Apply silicone sealant to the oil pump as shown.
Thickness 1.0 - 2.0 mm (0.040 - 0.078 inch)

FS
1. Apply clean engine oil to the oil seal.
2. Push the oil seal slightly in by hand.





3. Press the oil seal evenly using the SST.





4. Apply silicone sealant to the oil pump as shown.
Thickness 1.0 - 2.0 mm (0.040 - 0.078 inch)

Oil Pan Upper Block Installation Note





1. Apply silicone sealant to the oil pan upper block as shown.
Thickness 2.0 - 3.0 mm (0.08 - 0.11 inch)
2. Tighten the bolts A.





3. Tighten the oil pan upper block bolts in 2 or 3 steps in the order shown.