Clutch: Service and Repair

CLUTCH UNIT REMOVAL/INSTALLATION
1. Disconnect the negative battery cable.
2. Remove in the order indicated in the table.
3. Install in the reverse order of removal.

Clutch Cover Removal Note
1. Install the SSTs.
2. Loosen each bolt one turn at a time in a crisscross Pattern until the spring tension is released.





3. Remove the clutch cover and disc.

Pilot Bearing Removal Note

Note:
- The pilot bearing does not need to be removed unless you are replacing it.





1. Use the SSTs to remove the pilot bearing.

Flywheel Removal Note
1. Hold the flywheel using the SST.





2. Remove the bolts evenly and gradually in the pattern shown.
3. Remove the flywheel.
4. Inspect for oil leakage from the crankshaft rear oil seal.
^ If there is any such leakage or if the oil seal is damaged, replace the crankshaft rear oil seal.

Flywheel Installation Note
1. Install the flywheel to the crankshaft.
2. Hand-tighten the flywheel installation bolts.
3. Install the SST to the flywheel.





4. Tighten the flywheel installation bolts in the pattern shown.
Tightening torque 97 - 102 Nm (9.8 - 10.5 kgf-m, 70.9 - 75.9 ft. lbs.)

Pilot Bearing Installation Note





1. Install a new pilot bearing using the SST.
Bearing installation depth 0 - 0.4 mm (0 - 0.01 inch)

Clutch Disc Installation Note





1. Hold the clutch disc in position using the SSTs.

Clutch Cover Installation Note
1. Install the SSTs.





2. Tighten the bolts evenly and gradually in the pattern shown.
Tightening torque 18 - 26 Nm (1.8 - 2.7 kgf-m, 14 - 19 ft. lbs.)