Exhaust System: Service and Repair
EXHAUST SYSTEM REMOVAL/INSTALLATIONWARNING: Hot engines and exhaust system can cause severe burns. Turn off the engine and wait until it and the exhaust system are cool before removing or installing the exhaust system.
1. Disconnect the negative battery cable.
2. Remove in the order indicated below.
1. Main silencer
2. HO2S (Rear)
3. Middle pipe
4. HO2S (Front)
5. Front pipe
6. Exhaust manifold insulator No.1 (See Exhaust Manifold Gasket Installation)
7. Exhaust manifold insulator No.2
8. EGR pipe
9. Exhaust manifold
10. Exhaust manifold gasket (See Exhaust Manifold Insulator Removal Note)
3. Install in the reverse order of removal.
Exhaust Manifold Insulator Removal Note
1. Remove the windshield washer tank with the washer tank connector connected before removing the exhaust manifold insulator. (See WINDSHIELD WASHER TANK REMOVAL/INSTALLATION.)
Exhaust Manifold Gasket Installation Note
1. To install the exhaust manifold gasket, make sure that the convex side of the gasket is facing to the exhaust manifold side.